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Beijing Sinagel Technology Development Co., Ltd. builds the Automatic Intelligent Gelatin Melting System for softgel lines. It replaces manual gelatin prep and reduces operator effort. It also improves batch uniformity and throughput.
Manual dosing and vacuum defoaming can cause quality drift. This equipment automates powder addition, heating, mixing, and degassing. It delivers steady viscosity, temperature, and moisture for stable encapsulation.
The core is an SS316L jacketed melting tank with insulation. The mixer uses a scraper and variable speed drive. Inline sensors read temperature and viscosity. Level and weighing modules control additions. A vacuum unit removes bubbles before transfer.
Heating options include electric, steam, and thermal oil. You can set ramp rates and hold points. This keeps the slurry even and reduces rework in drying.
Control is PLC with an HMI. Recipe management, batch records, alarms, and interlocks are standard. The gelatin melting tank PLC supports data traceability and remote help. This fits pharma and food plants that need clear records.
The sanitary design uses hygienic valves and quick clamps. A gelatin melting system with CIP is available. Smooth surfaces aid cleaning. Changeover between formulas is fast.
Material transfer uses a sanitary lobe or diaphragm pump. Inline filtration protects downstream equipment. Heat-traced piping keeps the flow stable. Ports match common softgel encapsulators for simple hookup.
Two models are available: ZHJG-600 (600 L) and ZHJG-800 (800 L). Both run at 380V/60Hz, three-phase. Vacuum, working pressure, jacket pressure, and temperature ranges meet softgel standards.
This pharmaceutical gelatin melting machine serves pharmaceuticals, nutraceuticals, food, and cosmetics. As a gelatin melting system manufacturer and gelatin preparation system supplier, Sinagel offers custom options, OEM, and wholesale supply. We also deliver full softgel gelatin preparation system integration and the Intelligent Gelatin Melting System+CIP.
| Parameter | Value |
|---|---|
| Product Name | Automatic Intelligent Gelatin Melting System |
| Models | ZHJG-600, ZHJG-800 |
| Capacity | ZHJG-600: 600 L; ZHJG-800: 800 L |
| Vacuum Level (in vessel) | 0.02–0.09 MPa |
| Working Pressure (in vessel) | 0.03–0.05 MPa |
| Test Pressure (in vessel) | 0.3–0.4 MPa |
| Jacket Working Pressure | 0.03–0.098 MPa |
| Working Temperature (in tank) | 50–100°C |
| Power Consumption | ZHJG-600: 24.5 kW; ZHJG-800: 26.5 kW |
| Power Supply | 380V/60Hz, three-phase |
| Weight | ZHJG-600: 1410 kg; ZHJG-800: 1510 kg |
| Dimensions (L×W×H per unit) | ZHJG-600: 1350×1350×2650 mm (×2 units); ZHJG-800: 1450×1450×2650 mm (×2 units) |
| Core Construction | SS316L jacketed melting tank with insulation |
| Agitation | Scraper mixer, variable speed |
| In-line Monitoring | Temperature and viscosity; level and weighing |
| Vacuum | Integrated degassing module |
| Heating Methods | Electric/steam/thermal oil; ramp and hold control |
| Control | PLC + HMI; recipes, batch records, alarms, interlocks |
| Data & Support | Traceability; remote assistance |
| Hygiene & Cleaning | Hygienic valves, quick clamps; optional CIP |
| Transfer | Sanitary lobe/diaphragm pump; inline filter; heat-traced transfer |
| Line Integration | Interfaces matched to softgel encapsulators |
Run water dosing, powder feed, glycerin and color addition, weighing, mixing, heating, vacuum, and cleaning from one HMI. A gelatin melting tank PLC controls each step. You cut manual work and stabilize output.
Save ratios, temperatures, and time as recipes. Recall them for each softgel run. Closed-loop heating holds viscosity, moisture, and Bloom strength. Batches match across shifts and products.
SS316L contact parts and smooth surfaces support clean operation. Quick clamps shorten maintenance. Choose a gelatin melting system with CIP to rinse tank and lines. Changeover time drops, risk drops.
Use staged heating and hold points to avoid overshoot. Insulation reduces heat loss. Variable-speed mixing limits shear and protects the gel network. You reduce energy use and rework in drying.
Link to your Softgel Encapsulator and Medicine Preparation System with heated, filtered transfer. Fit a softgel gelatin preparation system without complex retrofit. Scale with ZHJG-600 or ZHJG-800 as demand grows.
Work to CE certification and capture batch records for audits. As a gelatin melting system manufacturer and gelatin preparation system supplier since 1998, we provide install, training, and fast service. We export to 100+ countries and support remote assistance for the Intelligent Gelatin Melting System. This pharmaceutical gelatin melting machine serves pharma, nutraceutical, food, cosmetics, paintball, and plant-based shells.
Q1: How does the Automatic Intelligent Gelatin Melting System connect to my softgel encapsulator?
A1: We provide matched ports, heated and filtered transfer, and PLC/HMI signals for line interlock. OEM adapters and turnkey commissioning help connect your softgel gelatin preparation system without major retrofit.
Q2: How do you maintain viscosity and Bloom with the gelatin melting tank PLC?
A2: Closed-loop heating with recipe control manages ramp and hold points, while inline sensors track temperature and viscosity. Vacuum degassing stabilizes the slurry, helping a pharmaceutical gelatin melting machine deliver uniform shells and steady encapsulation.
Q3: What GMP cleaning options come with a gelatin melting system with CIP?
A3: A gelatin melting system with CIP runs automated rinse and wash steps for tank, lines, and pumps. We support SOPs, visual checks, and residue testing guidance to meet GMP expectations and audit readiness.
Q4: What traceability features help audits in a softgel gelatin preparation system?
A4: The gelatin melting tank PLC records recipes, operator actions, alarms, and batch events. You can export logs, review audit trails, and align with quality systems used by a gelatin preparation system supplier or contract manufacturer.
Q5: Can this pharmaceutical gelatin melting machine handle different gelatin sources and colors?
A5: Yes. Recipes store ratios and setpoints for bovine, fish, or plant-based blends and for color or plasticizer changes. CIP routines and quick-clamp fittings support fast changeover and reduce cross‑contamination risks.
Beijing Sinagel Technology Development Co., Ltd. builds the Automatic Intelligent Gelatin Melting System for softgel lines. It replaces manual gelatin prep and reduces operator effort. It also improves batch uniformity and throughput.
Manual dosing and vacuum defoaming can cause quality drift. This equipment automates powder addition, heating, mixing, and degassing. It delivers steady viscosity, temperature, and moisture for stable encapsulation.
The core is an SS316L jacketed melting tank with insulation. The mixer uses a scraper and variable speed drive. Inline sensors read temperature and viscosity. Level and weighing modules control additions. A vacuum unit removes bubbles before transfer.
Heating options include electric, steam, and thermal oil. You can set ramp rates and hold points. This keeps the slurry even and reduces rework in drying.
Control is PLC with an HMI. Recipe management, batch records, alarms, and interlocks are standard. The gelatin melting tank PLC supports data traceability and remote help. This fits pharma and food plants that need clear records.
The sanitary design uses hygienic valves and quick clamps. A gelatin melting system with CIP is available. Smooth surfaces aid cleaning. Changeover between formulas is fast.
Material transfer uses a sanitary lobe or diaphragm pump. Inline filtration protects downstream equipment. Heat-traced piping keeps the flow stable. Ports match common softgel encapsulators for simple hookup.
Two models are available: ZHJG-600 (600 L) and ZHJG-800 (800 L). Both run at 380V/60Hz, three-phase. Vacuum, working pressure, jacket pressure, and temperature ranges meet softgel standards.
This pharmaceutical gelatin melting machine serves pharmaceuticals, nutraceuticals, food, and cosmetics. As a gelatin melting system manufacturer and gelatin preparation system supplier, Sinagel offers custom options, OEM, and wholesale supply. We also deliver full softgel gelatin preparation system integration and the Intelligent Gelatin Melting System+CIP.
| Parameter | Value |
|---|---|
| Product Name | Automatic Intelligent Gelatin Melting System |
| Models | ZHJG-600, ZHJG-800 |
| Capacity | ZHJG-600: 600 L; ZHJG-800: 800 L |
| Vacuum Level (in vessel) | 0.02–0.09 MPa |
| Working Pressure (in vessel) | 0.03–0.05 MPa |
| Test Pressure (in vessel) | 0.3–0.4 MPa |
| Jacket Working Pressure | 0.03–0.098 MPa |
| Working Temperature (in tank) | 50–100°C |
| Power Consumption | ZHJG-600: 24.5 kW; ZHJG-800: 26.5 kW |
| Power Supply | 380V/60Hz, three-phase |
| Weight | ZHJG-600: 1410 kg; ZHJG-800: 1510 kg |
| Dimensions (L×W×H per unit) | ZHJG-600: 1350×1350×2650 mm (×2 units); ZHJG-800: 1450×1450×2650 mm (×2 units) |
| Core Construction | SS316L jacketed melting tank with insulation |
| Agitation | Scraper mixer, variable speed |
| In-line Monitoring | Temperature and viscosity; level and weighing |
| Vacuum | Integrated degassing module |
| Heating Methods | Electric/steam/thermal oil; ramp and hold control |
| Control | PLC + HMI; recipes, batch records, alarms, interlocks |
| Data & Support | Traceability; remote assistance |
| Hygiene & Cleaning | Hygienic valves, quick clamps; optional CIP |
| Transfer | Sanitary lobe/diaphragm pump; inline filter; heat-traced transfer |
| Line Integration | Interfaces matched to softgel encapsulators |
Run water dosing, powder feed, glycerin and color addition, weighing, mixing, heating, vacuum, and cleaning from one HMI. A gelatin melting tank PLC controls each step. You cut manual work and stabilize output.
Save ratios, temperatures, and time as recipes. Recall them for each softgel run. Closed-loop heating holds viscosity, moisture, and Bloom strength. Batches match across shifts and products.
SS316L contact parts and smooth surfaces support clean operation. Quick clamps shorten maintenance. Choose a gelatin melting system with CIP to rinse tank and lines. Changeover time drops, risk drops.
Use staged heating and hold points to avoid overshoot. Insulation reduces heat loss. Variable-speed mixing limits shear and protects the gel network. You reduce energy use and rework in drying.
Link to your Softgel Encapsulator and Medicine Preparation System with heated, filtered transfer. Fit a softgel gelatin preparation system without complex retrofit. Scale with ZHJG-600 or ZHJG-800 as demand grows.
Work to CE certification and capture batch records for audits. As a gelatin melting system manufacturer and gelatin preparation system supplier since 1998, we provide install, training, and fast service. We export to 100+ countries and support remote assistance for the Intelligent Gelatin Melting System. This pharmaceutical gelatin melting machine serves pharma, nutraceutical, food, cosmetics, paintball, and plant-based shells.
Q1: How does the Automatic Intelligent Gelatin Melting System connect to my softgel encapsulator?
A1: We provide matched ports, heated and filtered transfer, and PLC/HMI signals for line interlock. OEM adapters and turnkey commissioning help connect your softgel gelatin preparation system without major retrofit.
Q2: How do you maintain viscosity and Bloom with the gelatin melting tank PLC?
A2: Closed-loop heating with recipe control manages ramp and hold points, while inline sensors track temperature and viscosity. Vacuum degassing stabilizes the slurry, helping a pharmaceutical gelatin melting machine deliver uniform shells and steady encapsulation.
Q3: What GMP cleaning options come with a gelatin melting system with CIP?
A3: A gelatin melting system with CIP runs automated rinse and wash steps for tank, lines, and pumps. We support SOPs, visual checks, and residue testing guidance to meet GMP expectations and audit readiness.
Q4: What traceability features help audits in a softgel gelatin preparation system?
A4: The gelatin melting tank PLC records recipes, operator actions, alarms, and batch events. You can export logs, review audit trails, and align with quality systems used by a gelatin preparation system supplier or contract manufacturer.
Q5: Can this pharmaceutical gelatin melting machine handle different gelatin sources and colors?
A5: Yes. Recipes store ratios and setpoints for bovine, fish, or plant-based blends and for color or plasticizer changes. CIP routines and quick-clamp fittings support fast changeover and reduce cross‑contamination risks.
