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YWJ250-IIIA
Our Automatic Servo Soft Capsule Sealing Machine (Model YWJ250-IIIA) is an advanced, servo-powered pharmaceutical manufacturing system, purpose-built to meet the high-precision, flexible production demands of modern pharmaceutical, nutraceutical, and cosmetic product developers. Leveraging decades of industry expertise and user-centric design, this modular soft capsule sealing equipment delivers reliable, GMP-aligned performance for small-batch pilot runs to mid-volume commercial production.
At the core of the system is cutting-edge servo motor technology, which delivers precise control and ultra-fast response across every stage of the softgel manufacturing process. Unlike one-size-fits-all systems, this machine is engineered for adaptability, making it the ideal choice for production facilities that need to switch between multiple capsule formats, formulations, and batch sizes without sacrificing efficiency or product quality.
Equipped with industry-leading servo motors, this precision soft capsule filling system delivers micron-level control over every production parameter, ensuring ultra-stable fill accuracy and perfect capsule seam integrity for every batch. This precise control guarantees that every product meets strict pharmaceutical GMP standards, eliminating batch rejection risks and ensuring regulatory compliance for global markets.
The advanced PLC control system paired with an intuitive touchscreen HMI simplifies every aspect of machine operation, from production parameter adjustment to recipe management. Even teams with limited technical experience can quickly master the system, with on-screen guided workflows for setup, operation, and troubleshooting. Production parameters can be adjusted in real time, giving you full control over your manufacturing process with minimal training time.
The machine’s innovative modular construction enables rapid replacement of molds and core components, allowing you to seamlessly switch between different capsule specifications, shapes, and formulations in minutes. Engineered with a core focus on energy efficiency, the system incorporates optimized energy-saving measures that reduce power consumption without compromising production speed or quality, lowering your long-term operational costs and total cost of ownership.
Every key component of the machine is designed for easy access, simplifying daily maintenance, routine part replacement, and in-depth cleaning. Quick-disconnect assemblies and smooth, non-porous contact surfaces support validated cleaning protocols, making it easy to meet strict hygiene requirements for pharmaceutical and food-grade production.
Parameter | Value |
Product Name | Automatic Servo Soft Capsule Sealing Machine |
Model | YWJ250-IIIA |
Mold Roll Size | Φ180 × 250 mm |
Cavities (8# OV) | 620 |
Die Roll Speed | 0–6 rpm, servo controlled |
Single Plunger Fill Volume | 0–1.5 ml, continuous adjustment |
Number of Plungers | 20 |
Filling Accuracy | ±0.6% (oil) / ±1.8% (suspension) |
Max Output (8# OV) | 180,000 capsules/hour at 5 rpm |
Total Power | 12 kW |
Power Supply | 380 V, three-phase |
Equipment Weight | 1200 kg |
Overall Dimensions (L × W × H) | 2000 × 1100 × 1950 mm |
This adaptable soft capsule manufacturing machine is ideal for a wide range of production use cases:
Custom pharmaceutical production: Generic drugs, compounded formulations, and pilot-scale R&D batches
Boutique nutraceutical manufacturing: Private label vitamins, herbal supplements, and specialty vegan softgels
Cosmetic essence capsule production: Single-dose skincare serums, hair treatment capsules, and beauty oil softgels
Specialty small-batch production: Vegetable-based capsules, animal health supplements, and custom cosmetic formulations
Yes, our Automatic Servo Soft Capsule Sealing Machine features a modular design that supports quick mold changes to accommodate a wide range of capsule shapes, sizes, and specifications, from standard oval to custom-shaped softgels. The system’s recipe management function saves settings for each format, ensuring consistent performance after every changeover.
The machine is built with GMP-aligned design principles, including smooth stainless steel contact surfaces, non-protruding fasteners, and fully traceable batch record functionality. The PLC system logs all production parameters, and the equipment comes with full regulatory documentation to support your audit and compliance efforts.
Looking for a flexible, GMP-compliant Automatic Servo Soft Capsule Sealing Machine that adapts to your unique production needs? Reach out to our team today with your product specifications, batch size requirements, and facility details. We’ll work with you to design a tailored softgel manufacturing solution that fits your production goals, whether you’re setting up a new pilot line or upgrading your existing mid-volume production system.
The machine is mainly composed of a vibrator assembly, disc distribution system, chain drive part, display screen, electric control box assembly, camera box assembly, scrap box car, charging device, visual system, electronic control system, ejection system, etc. This sophisticated setup makes it an ideal soft gel capsule machine for modern production needs.
The fluidized bed capsule rotary cage dryer is used for shaping and secondary drying of soft capsules. It is composed of eight rotary cages, 24 fans and electronic control system. Each section can be positive and reverse separately. When used as a molding, the water content of the rubber skin of the soft capsule can be reduced from about 45% to about 35%, and the water content of the rubber skin of the soft capsule can be reduced to about 25% when it is run alone before drying. Drying method: boiling drying, can be blown into a fluidized state, reduce the shot body and shot body, shot body and the inner wall of the rotating cage friction, so that the drying speed is greatly improved.