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Minor Fully Automatic Soft Capsule Encapsulator

YWJ100-II automatic soft capsule machine is our company combined with soft capsule production technology and production characteristics, on the basis of the original YWJ100-II model in accordance with GMP requirements of the new laboratory products. The whole equipment is simple and practical, mainly used for laboratory and pharmaceutical research unit soft bag product development or small batch production.
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  • YWJ100-II


Product Overview


Core Role in Soft Capsule Drying Process

The YGJ-II Soft Capsule Rotary Cage Dryer is a professional secondary drying and shaping equipment for soft capsule production, designed to solve the pain points of traditional drying methods such as low efficiency, uneven moisture content, and high capsule damage rate. It is the key midstream equipment in the soft capsule production line, responsible for reducing the moisture content of the initially formed soft capsule shells to the standard range and shaping the capsules to avoid deformation, ensuring the appearance and quality of the final finished products.


Core Technological Innovation

Different from traditional static drying equipment, this rotary cage dryer adopts advanced fluidized bed boiling drying technology and multi-cage independent control design, which can realize uniform heating and gentle drying of soft capsules. It not only improves drying efficiency by 30% but also maximizes the integrity of soft capsules, significantly increasing the qualified rate of finished products for enterprises.


Minor Fully Automatic Soft Capsule Encapsulator


Key Features


8-Section Independent Rotary Cage Control System

The equipment is composed of 8 independent rotary cages, each of which can be controlled for forward and reverse rotation separately with adjustable rotation speed. This design allows soft capsules to be fully turned over and dispersed in each rotary cage, avoiding local over-drying or under-drying caused by accumulation, and ensuring the consistency of moisture content of every soft capsule after drying.


High-Power Fluidized Bed Boiling Drying Technology

24 high-power industrial fans are configured to provide stable and adjustable wind power, blowing the soft capsules in the rotary cage into a fluidized suspension state. This state maximizes the contact area between the capsule surface and hot air, accelerating the moisture evaporation rate, and the drying efficiency is far higher than that of traditional tray and static rotary drying equipment.


Low-Friction Capsule Protection Design

The fluidized suspension state effectively reduces the direct contact and friction between soft capsules and the inner wall of the rotary cage, as well as between capsules themselves. The inner wall of the rotary cage is made of smooth food-grade stainless steel, which further avoids scratches, deformation, and rupture of soft capsules during the drying process, and the finished product qualified rate can reach more than 99%.


Intelligent Temperature & Moisture Control System

The integrated electronic control system supports precise setting and real-time adjustment of drying parameters such as hot air temperature, wind speed, and rotary cage speed. It can be equipped with a moisture sensor for real-time monitoring of the capsule moisture content, and automatically stop the drying process when the preset moisture standard is reached, realizing intelligent and unmanned control of the drying process and reducing human operation errors.


Applications


Main Application Scenario

The YGJ-II Soft Capsule Rotary Cage Dryer is specially used for the secondary drying and shaping link of soft capsule production, which is connected with the soft capsule molding machine to complete the key post-forming treatment of soft capsules before the final drying process.


Product & Industry Adaptability

It is widely used in the production of various soft capsules in pharmaceutical, nutraceutical, and cosmetic industries, including round, oval, oblong, and special-shaped soft capsules of different specifications. The equipment is adaptable to both gelatin-based and plant-based (e.g., carrageenan) soft capsule shells, and can adjust drying parameters according to the characteristics of different capsule shell formulas to meet personalized production needs. It is suitable for large-scale continuous production and can be fully integrated into the automatic soft capsule production line.


Technical Specifications


Item

Specification

1. Output

Refer to attached table

2. Charge variance

±1.5%

3. Single plunger charge

0~1.5ml

4. Size of the die roller

Φ80 × 100mm

5. Rotational speed of the die roller

0~5rpm, infinitely variable speed

6. Power of the main motor

1.1kW

7. Power of the main machine

5kW

8. Power supply

380V/220V, 50 Hz

9. Overall dimension (Length × Width × Altitude, mm)

1520 × 660 × 1350

10. Weight

400kg


FAQs


What is the energy consumption of this rotary cage dryer compared with traditional drying equipment?

The YGJ-II Soft Capsule Rotary Cage Dryer adopts energy-saving high-power fans and heat recovery technology, which not only has 30% higher drying efficiency but also reduces energy consumption by about 20% per ton of finished products compared with traditional static drying equipment, significantly reducing the production cost of enterprises.


Can it be used for the final drying of soft capsules instead of the final drying equipment?

Yes, when used independently, the equipment can reduce the moisture content of soft capsules to about 25%, which meets the moisture standard of most soft capsule finished products, and can directly replace the traditional final drying equipment for small and medium-scale production lines. For large-scale production lines, it can be used as secondary drying equipment to cooperate with the final drying equipment to improve the overall production efficiency.


How to clean the rotary cage after production of different types of soft capsules?

The rotary cage and all contact parts of the equipment adopt a detachable design, and the inner wall is smooth and non-sticky. It can be cleaned by high-pressure water washing and dry air blowing, and the disassembly and assembly process is simple and fast, which can avoid cross-contamination between different types of soft capsule production and meet the GMP production requirements of the pharmaceutical industry.


Minor Fully Automatic Soft Capsule Encapsulator

Minor Fully Automatic Soft Capsule Encapsulator

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ABOUT US

Was established in January 4, 1998, set research and development, production, sales and service in one, specializing in soft capsule equipment for 27 years.

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