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English 
Beijing Sinagel Technology Development Co., Ltd. delivers a fully automated gelatin melting tank for softgel and pharmaceutical lines. This gelatin preparation system supports batch consistency and clean operation for regulated plants.
The jacket uses steam or electric heat with insulation. Temperature and level probes feed the PLC for closed-loop control. You keep melt and viscosity on target.
A top-mounted mixer with scrapers hydrates the gel mass. Load cells meter gelatin, water, plasticizer, and additives by weight. Recipes ensure repeatable ratios.
Vacuum deaeration for gelatin removes trapped air before transfer. An inline sanitary filter protects the encapsulation machine and downstream tooling.
A hygienic pump, heated hose, and flow control move gel to the encapsulator. The gelatin mixing and holding system includes aging vessels for steady supply.
CIP/SIP hardware cleans the tank and piping. Spray devices and sanitary valves reduce manual work. Choose a gelatin melting tank with CIP for faster turnaround.
The PLC HMI gelatin cooker provides recipes, alarms, data logging, and remote access. Integration with upstream and downstream equipment is available through I/O or Ethernet.
Use it in pharma, nutraceutical, food, and cosmetics production. Ask for custom or OEM builds from a softgel gelatin melter manufacturer and pharmaceutical gelatin tank supplier. Wholesale supply is available.
| Parameter | Value |
|---|---|
| Jacketed tank | Steam or electric jacket with insulation; controlled melting |
| Agitation | Top-mounted agitator with scrapers for uniform hydration |
| Load cells | Weight-based dosing of gelatin, water, plasticizer, additives |
| Temperature and level sensors | Probes to PLC for closed-loop control |
| Vacuum deaeration | Deaerates gel mass before transfer to reduce bubbles |
| Inline filtration | Sanitary filter housing to protect the encapsulation machine |
| CIP/SIP hardware | Spray balls, sanitary valves, and piping for automated cleaning |
| Transfer module | Hygienic pump, heated hose, and flow controller to encapsulator |
| Control panel | PLC/HMI with recipes, alarms, data logging, remote access |
| Ancillary tanks | Holding and aging vessels with gentle heat and agitation |
End-to-end automation: You meter water and gelatin, heat, mix, degas, filter, and transfer. Fewer manual steps and steady flow for softgel lines.
Precise sensing and control: Temperature and level sensors feed the PLC. The PLC HMI gelatin cooker holds setpoints, runs recipes, and records batch data.
Weight-based dosing: Load cells dose gelatin, water, plasticizer, and additives by weight. You cut variation and reduce waste across batches.
Dual heating options: Choose steam or electric jackets with insulation. Match utilities and energy goals without redesign.
Vacuum and filtration: Vacuum deaeration for gelatin limits bubbles. Inline sanitary filtration shields the encapsulation machine and tooling.
Automated cleaning: Clean-in-place options speed washdowns. A gelatin melting tank with CIP shortens changeovers and lowers risk.
Efficient mixing: A top drive with scrapers hydrates evenly. Multi-speed mixing supports thin and thick gel masses.
Scalable integration: Link the gelatin mixing and holding system to encapsulators and dryers via I/O or Ethernet. Add holding tanks as demand grows.
Easy operation: Touchscreen control, recipe library, clear alarms, and remote support. New staff can run standard batches fast.
Energy management: Insulation and tuned heat transfer reduce energy use while holding target temperature.
Industry fit: Use this gelatin preparation system in pharma, nutraceutical, and cosmetics softgel production with strict quality needs.
Supply options: Ask for OEM, custom, or wholesale builds from a softgel gelatin melter manufacturer and pharmaceutical gelatin tank supplier.
Q1: Can I choose steam or electric heating for the fully automated gelatin melting tank?
A1: Yes. You select steam or electric jackets. The PLC HMI gelatin cooker holds setpoints. Utilities include water, power, and air. We match plant connections.
Q2: How do you keep shell viscosity stable in production?
A2: Recipes control water ratio, temperature ramps, and mixing speed. Load cells meter inputs. Vacuum deaeration for gelatin reduces bubbles. The gelatin preparation system stays on spec.
Q3: How is cleaning and validation handled?
A3: The gelatin melting tank with CIP uses spray balls and sanitary valves. SIP-ready piping is available. Batch logs and electronic records support audits. You reduce manual work.
Q4: Will it feed my encapsulation line without interruptions?
A4: Yes. The gelatin mixing and holding system links via I/O or Ethernet. Heated hoses and flow control feed the encapsulator. Add extra holding tanks as demand grows.
Q5: Do you provide OEM or custom builds?
A5: We offer OEM, custom, and wholesale options. A softgel gelatin melter manufacturer can tailor capacity, agitation, filtration, and controls. A pharmaceutical gelatin tank supplier supports FAT and onsite commissioning.
Beijing Sinagel Technology Development Co., Ltd. delivers a fully automated gelatin melting tank for softgel and pharmaceutical lines. This gelatin preparation system supports batch consistency and clean operation for regulated plants.
The jacket uses steam or electric heat with insulation. Temperature and level probes feed the PLC for closed-loop control. You keep melt and viscosity on target.
A top-mounted mixer with scrapers hydrates the gel mass. Load cells meter gelatin, water, plasticizer, and additives by weight. Recipes ensure repeatable ratios.
Vacuum deaeration for gelatin removes trapped air before transfer. An inline sanitary filter protects the encapsulation machine and downstream tooling.
A hygienic pump, heated hose, and flow control move gel to the encapsulator. The gelatin mixing and holding system includes aging vessels for steady supply.
CIP/SIP hardware cleans the tank and piping. Spray devices and sanitary valves reduce manual work. Choose a gelatin melting tank with CIP for faster turnaround.
The PLC HMI gelatin cooker provides recipes, alarms, data logging, and remote access. Integration with upstream and downstream equipment is available through I/O or Ethernet.
Use it in pharma, nutraceutical, food, and cosmetics production. Ask for custom or OEM builds from a softgel gelatin melter manufacturer and pharmaceutical gelatin tank supplier. Wholesale supply is available.
| Parameter | Value |
|---|---|
| Jacketed tank | Steam or electric jacket with insulation; controlled melting |
| Agitation | Top-mounted agitator with scrapers for uniform hydration |
| Load cells | Weight-based dosing of gelatin, water, plasticizer, additives |
| Temperature and level sensors | Probes to PLC for closed-loop control |
| Vacuum deaeration | Deaerates gel mass before transfer to reduce bubbles |
| Inline filtration | Sanitary filter housing to protect the encapsulation machine |
| CIP/SIP hardware | Spray balls, sanitary valves, and piping for automated cleaning |
| Transfer module | Hygienic pump, heated hose, and flow controller to encapsulator |
| Control panel | PLC/HMI with recipes, alarms, data logging, remote access |
| Ancillary tanks | Holding and aging vessels with gentle heat and agitation |
End-to-end automation: You meter water and gelatin, heat, mix, degas, filter, and transfer. Fewer manual steps and steady flow for softgel lines.
Precise sensing and control: Temperature and level sensors feed the PLC. The PLC HMI gelatin cooker holds setpoints, runs recipes, and records batch data.
Weight-based dosing: Load cells dose gelatin, water, plasticizer, and additives by weight. You cut variation and reduce waste across batches.
Dual heating options: Choose steam or electric jackets with insulation. Match utilities and energy goals without redesign.
Vacuum and filtration: Vacuum deaeration for gelatin limits bubbles. Inline sanitary filtration shields the encapsulation machine and tooling.
Automated cleaning: Clean-in-place options speed washdowns. A gelatin melting tank with CIP shortens changeovers and lowers risk.
Efficient mixing: A top drive with scrapers hydrates evenly. Multi-speed mixing supports thin and thick gel masses.
Scalable integration: Link the gelatin mixing and holding system to encapsulators and dryers via I/O or Ethernet. Add holding tanks as demand grows.
Easy operation: Touchscreen control, recipe library, clear alarms, and remote support. New staff can run standard batches fast.
Energy management: Insulation and tuned heat transfer reduce energy use while holding target temperature.
Industry fit: Use this gelatin preparation system in pharma, nutraceutical, and cosmetics softgel production with strict quality needs.
Supply options: Ask for OEM, custom, or wholesale builds from a softgel gelatin melter manufacturer and pharmaceutical gelatin tank supplier.
Q1: Can I choose steam or electric heating for the fully automated gelatin melting tank?
A1: Yes. You select steam or electric jackets. The PLC HMI gelatin cooker holds setpoints. Utilities include water, power, and air. We match plant connections.
Q2: How do you keep shell viscosity stable in production?
A2: Recipes control water ratio, temperature ramps, and mixing speed. Load cells meter inputs. Vacuum deaeration for gelatin reduces bubbles. The gelatin preparation system stays on spec.
Q3: How is cleaning and validation handled?
A3: The gelatin melting tank with CIP uses spray balls and sanitary valves. SIP-ready piping is available. Batch logs and electronic records support audits. You reduce manual work.
Q4: Will it feed my encapsulation line without interruptions?
A4: Yes. The gelatin mixing and holding system links via I/O or Ethernet. Heated hoses and flow control feed the encapsulator. Add extra holding tanks as demand grows.
Q5: Do you provide OEM or custom builds?
A5: We offer OEM, custom, and wholesale options. A softgel gelatin melter manufacturer can tailor capacity, agitation, filtration, and controls. A pharmaceutical gelatin tank supplier supports FAT and onsite commissioning.
