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YWJ300-III
Automatic Servo Capsule Production Machine supports softgel encapsulation in pharma, nutraceutical, and cosmetics. Servo motion drives film, dosing, and timing. It suits new lines and upgrades on a soft capsule production line.
The die roll has 8# OV tooling with 799 cavities. Servo speed control covers low to high rates. Film tracking stays aligned for clean seams.
Metering uses 24 plungers. Single‑plunger volume adjusts within a set range. Weight targets hold for oils and suspensions. A servo softgel encapsulator helps keep each fill on spec.
Throughput scales with roll speed. Rated output meets high speed softgel encapsulation needs. This helps match dryers and room capacity while limiting waste.
Control is PLC with an HMI. You set recipes, speeds, and fill limits. Alarms and interlocks guide operators. Training time is short on an automatic soft capsule machine.
Interfaces connect to an Intelligent Gelatin Melting System and a Medicine Preparation System. Heated, filtered transfer protects the die. Downstream, link to a Softgel Drying System and sorting machine.
Power and footprint fit common plant utilities. Access points simplify cleaning and mold change. As a softgel equipment manufacturer and softgel encapsulator supplier, we offer OEM, custom options, and wholesale supply.
Parameter | Value |
---|---|
Product Name | Automatic Servo Capsule Production Machine |
Model | YWJ300-III |
Mold Roll Size | Φ200 × 300 mm |
Cavities (8# OV) | 799 |
Die Roll Speed | 0–7 rpm, servo controlled |
Single Plunger Fill Volume | 0–2 ml, continuous adjustment |
Number of Plungers | 24 |
Filling Accuracy | ±0.5% (oil) / ±1.5% (suspension) |
Output (8# OV) | 287,640 capsules/hour at 6 rpm |
Total Power | 16 kW |
Power Supply | 380 V, three-phase |
Weight | 1600 kg |
Dimensions (L × W × H) | 2400 × 1250 × 2100 mm |
You run dosing and roll timing with servo sync. Fill volume stays on target for oils and suspensions. Seam quality holds across long runs on a soft capsule production line.
Save film, fill, and timing settings as recipes. Swap molds and call a new recipe in minutes. This supports high speed softgel encapsulation with less downtime.
SS surfaces, smooth joints, and quick clamps support cleaning. Batch records and alarms aid audits. CE-ready design fits pharma and food needs with clear documentation.
Accurate heating, cooling, and film tension cut film loss. Stable motion reduces rework. You improve OEE and trim operating cost on an automatic soft capsule machine.
Connect to an Intelligent Gelatin Melting System, a Medicine Preparation System, and a Softgel Drying System. A PLC HMI softgel machine links interlocks and data. Scale output by tooling and speed.
Use the servo softgel encapsulator for pharmaceuticals, nutraceuticals, fish oil, vitamins, herbs, cosmetics, paintball, and plant-based shells. As a softgel equipment manufacturer and softgel encapsulator supplier since 1998, we support OEM, custom, and global service in 100+ countries.
Q1: Will the Automatic Servo Capsule Production Machine fit my current dies?
A1: We align with standard die roll formats. OEM adapters and mold options are available. Our PLC HMI softgel machine maps timing to your tooling. We review film specs and cavity layout before delivery.
Q2: Can it dose suspensions and viscous oils accurately?
A2: The servo softgel encapsulator uses plunger dosing with recipe control. Temperature and agitation keep the fill stable. You set targets on the HMI. We run trials with your formula for weight accuracy and seam quality.
Q3: How is cleaning and changeover handled?
A3: Quick‑clamp assemblies and smooth contact parts support fast teardown. The HMI provides guided steps for cleaning and setup. We align with your SOPs. This reduces downtime and supports validated cleaning in pharma and nutraceutical plants.
Q4: How does it integrate with upstream and downstream equipment?
A4: We connect to an Intelligent Gelatin Melting System for heated, filtered transfer. Interlocks synchronize with a Softgel Drying System and sorting machine. The automatic soft capsule machine shares line signals for speed matching and alarm handling.
Q5: What service and documentation come from the manufacturer?
A5: We provide installation, operator training, spare parts, and remote support. CE-related documents and batch record features assist audits. As a softgel encapsulator supplier, we also offer custom builds, OEM options, and global after‑sales.
Automatic Servo Capsule Production Machine supports softgel encapsulation in pharma, nutraceutical, and cosmetics. Servo motion drives film, dosing, and timing. It suits new lines and upgrades on a soft capsule production line.
The die roll has 8# OV tooling with 799 cavities. Servo speed control covers low to high rates. Film tracking stays aligned for clean seams.
Metering uses 24 plungers. Single‑plunger volume adjusts within a set range. Weight targets hold for oils and suspensions. A servo softgel encapsulator helps keep each fill on spec.
Throughput scales with roll speed. Rated output meets high speed softgel encapsulation needs. This helps match dryers and room capacity while limiting waste.
Control is PLC with an HMI. You set recipes, speeds, and fill limits. Alarms and interlocks guide operators. Training time is short on an automatic soft capsule machine.
Interfaces connect to an Intelligent Gelatin Melting System and a Medicine Preparation System. Heated, filtered transfer protects the die. Downstream, link to a Softgel Drying System and sorting machine.
Power and footprint fit common plant utilities. Access points simplify cleaning and mold change. As a softgel equipment manufacturer and softgel encapsulator supplier, we offer OEM, custom options, and wholesale supply.
Parameter | Value |
---|---|
Product Name | Automatic Servo Capsule Production Machine |
Model | YWJ300-III |
Mold Roll Size | Φ200 × 300 mm |
Cavities (8# OV) | 799 |
Die Roll Speed | 0–7 rpm, servo controlled |
Single Plunger Fill Volume | 0–2 ml, continuous adjustment |
Number of Plungers | 24 |
Filling Accuracy | ±0.5% (oil) / ±1.5% (suspension) |
Output (8# OV) | 287,640 capsules/hour at 6 rpm |
Total Power | 16 kW |
Power Supply | 380 V, three-phase |
Weight | 1600 kg |
Dimensions (L × W × H) | 2400 × 1250 × 2100 mm |
You run dosing and roll timing with servo sync. Fill volume stays on target for oils and suspensions. Seam quality holds across long runs on a soft capsule production line.
Save film, fill, and timing settings as recipes. Swap molds and call a new recipe in minutes. This supports high speed softgel encapsulation with less downtime.
SS surfaces, smooth joints, and quick clamps support cleaning. Batch records and alarms aid audits. CE-ready design fits pharma and food needs with clear documentation.
Accurate heating, cooling, and film tension cut film loss. Stable motion reduces rework. You improve OEE and trim operating cost on an automatic soft capsule machine.
Connect to an Intelligent Gelatin Melting System, a Medicine Preparation System, and a Softgel Drying System. A PLC HMI softgel machine links interlocks and data. Scale output by tooling and speed.
Use the servo softgel encapsulator for pharmaceuticals, nutraceuticals, fish oil, vitamins, herbs, cosmetics, paintball, and plant-based shells. As a softgel equipment manufacturer and softgel encapsulator supplier since 1998, we support OEM, custom, and global service in 100+ countries.
Q1: Will the Automatic Servo Capsule Production Machine fit my current dies?
A1: We align with standard die roll formats. OEM adapters and mold options are available. Our PLC HMI softgel machine maps timing to your tooling. We review film specs and cavity layout before delivery.
Q2: Can it dose suspensions and viscous oils accurately?
A2: The servo softgel encapsulator uses plunger dosing with recipe control. Temperature and agitation keep the fill stable. You set targets on the HMI. We run trials with your formula for weight accuracy and seam quality.
Q3: How is cleaning and changeover handled?
A3: Quick‑clamp assemblies and smooth contact parts support fast teardown. The HMI provides guided steps for cleaning and setup. We align with your SOPs. This reduces downtime and supports validated cleaning in pharma and nutraceutical plants.
Q4: How does it integrate with upstream and downstream equipment?
A4: We connect to an Intelligent Gelatin Melting System for heated, filtered transfer. Interlocks synchronize with a Softgel Drying System and sorting machine. The automatic soft capsule machine shares line signals for speed matching and alarm handling.
Q5: What service and documentation come from the manufacturer?
A5: We provide installation, operator training, spare parts, and remote support. CE-related documents and batch record features assist audits. As a softgel encapsulator supplier, we also offer custom builds, OEM options, and global after‑sales.