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YWJ300-III
Our Automatic Servo Capsule Production Machine (Model YWJ300-III) is a top-tier, servo-driven softgel manufacturing system engineered for high-volume, precision-focused production across pharmaceutical, nutraceutical, and cosmetic sectors. Built on decades of softgel equipment innovation, this high speed softgel encapsulator delivers unmatched consistency, scalability, and operational efficiency for large-scale production facilities and global brand owners.
Designed for both new soft capsule production line setups and existing line upgrades, the system integrates full servo control for film feeding, dosing, and production timing synchronization. Whether you are producing standard oil-based fills or complex suspension formulations, this equipment maintains strict fill accuracy and seam integrity across extended production runs, minimizing waste and maximizing output to match your drying system and cleanroom capacity.
Powered by full servo motion control, this PLC HMI softgel machine synchronizes film feeding, die roll operation, and plunger dosing with micron-level accuracy. With 24 independent adjustable plungers, it delivers fill volumes from 0 to 2 ml with continuous adjustment, achieving ±0.5% filling accuracy for oils and ±1.5% for suspensions. This ensures every softgel meets strict weight specifications, reducing rework and ensuring batch-to-batch consistency for regulated industries.
Equipped with a Φ200 × 300 mm die roll featuring 799 cavities for 8# OV tooling, the system delivers a rated output of up to 287,640 capsules per hour at 6 rpm, with servo-controlled die roll speeds from 0 to 7 rpm. This industry-leading throughput scales seamlessly to match your production demands, supporting high-volume commercial manufacturing without compromising on product quality.
The intuitive PLC system with HMI interface allows you to save and recall full production recipes, with mold changes and recipe switches completed in minutes to reduce downtime. This softgel encapsulation equipment seamlessly connects to upstream intelligent gelatin melting systems, medicine preparation systems, and downstream softgel drying and sorting machines, with synchronized interlocks to streamline end-to-end production. It also features a hygienic stainless steel build with CE-compliant design, supporting audit-ready documentation for global regulatory requirements.
Parameter | Value |
Product Name | Automatic Servo Capsule Production Machine |
Model | YWJ300-III |
Mold Roll Size | Φ200 × 300 mm |
Cavities (8# OV) | 799 |
Die Roll Speed | 0–7 rpm, servo controlled |
Single Plunger Fill Volume | 0–2 ml, continuous adjustment |
Number of Plungers | 24 |
Filling Accuracy | ±0.5% (oil) / ±1.5% (suspension) |
Max Output (8# OV) | 287,640 capsules/hour at 6 rpm |
Total Power | 16 kW |
Power Supply | 380 V, three-phase |
Equipment Weight | 1600 kg |
Overall Dimensions (L × W × H) | 2400 × 1250 × 2100 mm |
This versatile high speed softgel encapsulator suits a wide range of production applications:
Pharmaceutical softgel manufacturing: Prescription drugs, controlled-release formulations, and sterile pharmaceutical softgels
Nutraceutical soft capsule production: Fish oil, vitamins, herbal extracts, mineral supplements, and probiotic softgels
Cosmetic capsule manufacturing: Serum capsules, skincare essence softgels, and hair care treatment capsules
Specialty production: Paintballs, plant-based vegan softgels, and animal health supplement capsules
Yes, our Automatic Servo Capsule Production Machine aligns with standard die roll formats, with custom OEM adapters available to match your existing tooling. Our engineering team will review your film specifications and cavity layout prior to delivery to ensure full compatibility.
Absolutely. The servo-driven plunger dosing system, paired with integrated temperature control and fill material agitation, maintains consistent flow and dosing accuracy for even high-viscosity suspensions. We also offer pre-delivery trial runs with your specific formulation to validate performance.
Ready to upgrade your softgel production with a high-performance, precision-engineered Automatic Servo Capsule Production Machine? Send us your production specifications, facility layout, and formulation details today. Our engineering team will create a custom softgel encapsulation solution tailored to your exact needs, helping you achieve higher output, better yield, and lower operational costs for your production facility.
The machine is mainly composed of a vibrator assembly, disc distribution system, chain drive part, display screen, electric control box assembly, camera box assembly, scrap box car, charging device, visual system, electronic control system, ejection system, etc. This sophisticated setup makes it an ideal soft gel capsule machine for modern production needs.
The fluidized bed capsule rotary cage dryer is used for shaping and secondary drying of soft capsules. It is composed of eight rotary cages, 24 fans and electronic control system. Each section can be positive and reverse separately. When used as a molding, the water content of the rubber skin of the soft capsule can be reduced from about 45% to about 35%, and the water content of the rubber skin of the soft capsule can be reduced to about 25% when it is run alone before drying. Drying method: boiling drying, can be blown into a fluidized state, reduce the shot body and shot body, shot body and the inner wall of the rotating cage friction, so that the drying speed is greatly improved.