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High-Speed Servo Capsule Production Machine

Beijing Sinagel Technology Development Co., Ltd. is your source of Automatic Servo Capsule Production Machine in China. We have softgel encapsulator options you have been looking for. Send your preferred specifications and layout, and we will help create your design. We will deliver a machine that stands out in performance in the market.
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  • YWJ300-III

Product Overview

Our Automatic Servo Capsule Production Machine (Model YWJ300-III) is a top-tier, servo-driven softgel manufacturing system engineered for high-volume, precision-focused production across pharmaceutical, nutraceutical, and cosmetic sectors. Built on decades of softgel equipment innovation, this high speed softgel encapsulator delivers unmatched consistency, scalability, and operational efficiency for large-scale production facilities and global brand owners.

Designed for both new soft capsule production line setups and existing line upgrades, the system integrates full servo control for film feeding, dosing, and production timing synchronization. Whether you are producing standard oil-based fills or complex suspension formulations, this equipment maintains strict fill accuracy and seam integrity across extended production runs, minimizing waste and maximizing output to match your drying system and cleanroom capacity.

High-Speed Servo Capsule Production Machine

Key Features & Benefits

Servo-Driven Precision for Unrivaled Fill Consistency

Powered by full servo motion control, this PLC HMI softgel machine synchronizes film feeding, die roll operation, and plunger dosing with micron-level accuracy. With 24 independent adjustable plungers, it delivers fill volumes from 0 to 2 ml with continuous adjustment, achieving ±0.5% filling accuracy for oils and ±1.5% for suspensions. This ensures every softgel meets strict weight specifications, reducing rework and ensuring batch-to-batch consistency for regulated industries.

High-Capacity Output for Scalable Production

Equipped with a Φ200 × 300 mm die roll featuring 799 cavities for 8# OV tooling, the system delivers a rated output of up to 287,640 capsules per hour at 6 rpm, with servo-controlled die roll speeds from 0 to 7 rpm. This industry-leading throughput scales seamlessly to match your production demands, supporting high-volume commercial manufacturing without compromising on product quality.

Intelligent Recipe Management & Full Line Compatibility

The intuitive PLC system with HMI interface allows you to save and recall full production recipes, with mold changes and recipe switches completed in minutes to reduce downtime. This softgel encapsulation equipment seamlessly connects to upstream intelligent gelatin melting systems, medicine preparation systems, and downstream softgel drying and sorting machines, with synchronized interlocks to streamline end-to-end production. It also features a hygienic stainless steel build with CE-compliant design, supporting audit-ready documentation for global regulatory requirements.

Technical Specifications

Parameter

Value

Product Name

Automatic Servo Capsule Production Machine

Model

YWJ300-III

Mold Roll Size

Φ200 × 300 mm

Cavities (8# OV)

799

Die Roll Speed

0–7 rpm, servo controlled

Single Plunger Fill Volume

0–2 ml, continuous adjustment

Number of Plungers

24

Filling Accuracy

±0.5% (oil) / ±1.5% (suspension)

Max Output (8# OV)

287,640 capsules/hour at 6 rpm

Total Power

16 kW

Power Supply

380 V, three-phase

Equipment Weight

1600 kg

Overall Dimensions (L × W × H)

2400 × 1250 × 2100 mm

Application Scenarios

This versatile high speed softgel encapsulator suits a wide range of production applications:

Pharmaceutical softgel manufacturing: Prescription drugs, controlled-release formulations, and sterile pharmaceutical softgels

Nutraceutical soft capsule production: Fish oil, vitamins, herbal extracts, mineral supplements, and probiotic softgels

Cosmetic capsule manufacturing: Serum capsules, skincare essence softgels, and hair care treatment capsules

Specialty production: Paintballs, plant-based vegan softgels, and animal health supplement capsules

FAQ

Is this machine compatible with my existing die roll tooling?

Yes, our Automatic Servo Capsule Production Machine aligns with standard die roll formats, with custom OEM adapters available to match your existing tooling. Our engineering team will review your film specifications and cavity layout prior to delivery to ensure full compatibility.

Can the machine handle high-viscosity suspension fills accurately?

Absolutely. The servo-driven plunger dosing system, paired with integrated temperature control and fill material agitation, maintains consistent flow and dosing accuracy for even high-viscosity suspensions. We also offer pre-delivery trial runs with your specific formulation to validate performance.

Ready to upgrade your softgel production with a high-performance, precision-engineered Automatic Servo Capsule Production Machine? Send us your production specifications, facility layout, and formulation details today. Our engineering team will create a custom softgel encapsulation solution tailored to your exact needs, helping you achieve higher output, better yield, and lower operational costs for your production facility.

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Was established in January 4, 1998, set research and development, production, sales and service in one, specializing in soft capsule equipment for 27 years.

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