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YWJ120-III(SERVO)
The YWJ120-III(SERVO) automatic soft capsule encapsulator is automated equipment for soft capsule forming, filling and sealing, designed for large-scale soft capsule production. It adopts servo motor control technology, and integrates multiple functions including gelatin sheet processing, quantitative filling and rolling sealing. This equipment is suitable for commercial procurement from pharmaceutical, dietary supplement and health product manufacturing enterprises, and supports continuous industrial production of soft capsules.
This equipment optimizes multiple links of soft capsule production, including mold adjustment, filling control and operation mode. It reduces manual intervention in the production process, and supports stable operation under long-term continuous production conditions. It can be matched with shaping and drying equipment to form a complete soft capsule production line, meeting the demands of batch and large-scale production.
The equipment adopts servo motor drive, which supports stepless adjustment of rolling mold speed. The mold cavity speed can reach up to 6 RPM, and the common operating speed ranges from 3 RPM to 5 RPM. The servo control system ensures stable speed output during high-speed operation, and reduces fluctuation of production rhythm caused by speed change.
The left and right spindle molds adopt an alignment-free design. When replacing molds for different capsule specifications, operators do not need to perform complex alignment adjustment on the spindle molds. This design simplifies the mold replacement process, shortens the downtime for product changeover, and improves overall production efficiency.
The equipment is equipped with 8 plungers for material feeding. The feeding amount of a single plunger can be adjusted continuously within 0-2ml. For oil-based materials, the loading accuracy is 0.5%; for suspension-based materials, the loading accuracy is 1.5%. This filling control mode ensures consistent filling volume of each capsule, and reduces volume deviation between products.
The equipment is equipped with a touch screen operation interface, which allows operators to adjust parameters such as injection time and injection volume conveniently. The built-in program has a formula storage function, which can save production parameters of different products. When switching production between different products, operators can call the corresponding formula directly, which improves the flexibility of production arrangement.
The equipment is designed with a forced cold air structure, which can effectively control the temperature of soft capsules during the production process, and avoid quality problems caused by excessive temperature of gelatin sheets. It also adopts micro-lubrication technology, which reduces the need for post-production cleaning of soft capsules, and saves the working time of subsequent procedures.
The equipment is fitted with an electric lifting mechanism, which can be stopped at any position according to operational needs. This design reduces the labor intensity of operators during mold replacement, debugging and daily maintenance, and optimizes the daily operation experience.
Item | Parameter |
|---|---|
1. The size of rolling mould (mm) | Φ150×120 |
2. The rotating speed of rolling mould | 0-6 RPM (Speed servo adjusting), Common rotating speed 3-5 RPM |
3. Feeding amount of single plunger | 0-2ml(Continuous adjustment is available) |
4. Plunger numbers | 8 pieces |
5. Loading accuracy | 0.5%(Oil) 1.5%(Suspension) |
6. OUTPUT(8OV) | 56,700 pills/hour (the rotating speed of rolling mould 4.5 RPM) |
(20#OB) | 27,540 pill/hour (the rotating speed of rolling mould 4.5 RPM) |
7. Power of whole machine | 10kw |
8. Weight of whole machine | 1200kg |
9. Overall dimensions (LxWxH,mm) | 2400x720x1890 |
10. Shaping and drying machine | 4 rotary caging |
11. Control mode | PLC+ Touch Screen |
This automatic soft capsule encapsulator can be configured with 4 sets of rotary cage shaping and drying machines as supporting equipment, forming a complete soft capsule production unit from encapsulation to drying. The equipment can be connected with subsequent conveying and sorting equipment, to build a fully automated soft capsule production line and adapt to continuous large-scale industrial production.
When the rolling mold runs at 4.5 RPM, the output of 8OV capsules reaches 56,700 pills per hour, and the output of 20#OB capsules reaches 27,540 pills per hour. The actual output will vary according to the capsule specification and production speed setting.
Yes. The equipment supports replacement of rolling molds of corresponding specifications, and the single plunger feeding amount can be adjusted continuously within 0-2ml. The built-in formula storage function allows operators to save and call production parameters of different products quickly.
The equipment adopts a control mode combining PLC and touch screen. The core control components adopt Siemens PLC and touch screen from Germany, which support stable operation and durable performance in long-term production.
