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English 
Views: 0 Author: Site Editor Publish Time: 2025-09-25 Origin: Site
The biggest difference between automatic and manual softgel encapsulation machines is how much work you do and how much the machine does. Your choice changes how fast you make softgels, how much money you spend, and the quality you get. Here is what most companies do:
Automatic machines are about 85% of the market. They are fast, accurate, and make a lot of softgels.
More companies pick automatic machines because they save money on workers and can make more softgels.
Aspect | Automatic Machines | Manual Machines |
|---|---|---|
Production Efficiency | Higher because they run all the time | Lower, not good for making lots |
Cost | Less money spent on workers, but cost more at first | Cheaper at first, but cost more to run |
Scalability | Easier to make more softgels | Harder to make lots |
Product Quality | More accurate with filling and sealing | Can have mistakes in quality |
If you need help picking the best softgel encapsulation machines, you can ask Beijing Sinagel Technology Development Co., Ltd. We give expert advice and good solutions.
Automatic machines work faster and do more work. They can make up to 150,000 capsules every hour. This is good for making a lot at once.
Manual machines let you have more control and choices. They are good for making small amounts or trying new recipes.
Think about your money. Automatic machines cost more at first. But they save money on workers later. Manual machines cost less to buy. But they might cost more over time.
Automatic machines make capsules that are all the same. This is important for health products.
Look at what you need to make. Pick automatic if you need to make a lot fast. Pick manual if you want to make small or special batches.
Automatic capsule filling machines do most of the work for you. You only need to put in the ingredients and set the controls. The machine mixes gelatin, glycerin, and water to make the shell. It fills each capsule with the right amount of liquid or semi-solid. The machine shapes the capsules by pressing them into molds. Then, it cools and dries the capsules so they are ready. You do not have to watch every step. The process works well with little help from you.
Automatic capsule filling machines use smart technology to work fast and accurately. This means less waste and more capsules that look the same.
Here are the steps:
Mix the main ingredients for the shell.
Fill each capsule with the right amount.
Shape and seal the capsules.
Cool and dry them for storage.
Automatic capsule filling machines have many good points. They work quickly and can fill thousands of capsules every hour. These machines use robots and move fast, so you do not need many workers. Each capsule gets the same amount inside, which is important for health and medicine.
Some top features are:
High-speed operation for making lots of capsules
Not much human help needed, so fewer mistakes
Each capsule has the same amount inside
Advanced control systems like PLC and servo motors
Easy to switch between different capsule types
Teflon-coated injectors last a long time
Sensors help keep the material flowing smoothly
Feature | Description |
|---|---|
High-Precision Piston Pump | Gives the same amount to each capsule |
Advanced Control System | Watches and controls the process to stop mistakes |
Heated Material Hopper | Keeps the filling warm so it goes in easily |
Integrated Air Conveyance System | Moves capsules gently so they do not break |
If you want to see these features, look at our softgel encapsulation machines at Beijing Sinagel Technology Development Co., Ltd. We have automatic capsule filling machines with new technology and custom choices for you.
Many industries use automatic capsule filling machines. They are great for making medicine, workout supplements, vitamins, and healthy foods. Big companies use them to make lots of capsules quickly and safely.
Industry | Product Types |
|---|---|
Pharmaceutical | Medical products, liquid and semisolid formulations |
Nutraceutical | Dietary supplements, health foods |
Most companies pick automatic capsule filling machines because they can make up to 150,000 capsules every hour. This is much faster than manual machines. Our machines help you meet demand and give you high-quality capsules every time.
Beijing Sinagel Technology Development Co., Ltd. is a leader with new ideas and a strong worldwide team. We help you stay ahead with reliable and advanced capsule filling machines.
When you use manual capsule filling machines, you do each step yourself. You control everything from beginning to end. Here is what you usually do: First, you pour hot gelatin onto drums to make thin sheets. Next, you use a wedge system to put the fill material between two gelatin ribbons. Then, you cut and seal the capsules with rotary dies to give them their shape. After that, you dry the capsules in two steps. First, you use a tumble dryer. Then, you put them on trays to finish drying. You watch every step closely. You choose when to go to the next step. This hands-on way gives you more control over small batches.
Tip: Manual encapsulators let you spot and fix problems fast, which helps when you want to test new ideas.
Manual capsule filling machines are simple and flexible. You do not need a big team or lots of training to use them. They work well for small projects and research. Here is a quick look at what makes them special:
Feature/Advantage | Description |
|---|---|
High integration | Keeps things simple and efficient |
High filling accuracy | Helps you get the same amount in every capsule |
High reliability | Means fewer breakdowns |
Easy operation | Anyone can learn to use them quickly |
Good for new varieties | Lets you try different soft capsule formulas |
Unique drive assembly | Makes the machine run smoothly |
Automatic glue supply | Keeps production steady |
Compact dryer design | Saves space in your workspace |
Easy-to-clean gelatin barrel | Makes cleaning fast and simple |
Low energy use | Helps you save on power bills |
Many people pick manual capsule filling machines for custom work or when starting out.
Manual capsule filling machines are best when you want to make a small number of capsules or try new recipes. If you have a small business, do research, or need custom batches, these machines are a smart choice. Manual encapsulators help you test new products before making more. You can also use them for special orders that need extra care.
If you want to learn about softgel encapsulation machines for your needs, we can help you find the right solution.
Automatic softgel encapsulation machines work very fast. They can make thousands of capsules each day. You set them up, and they keep going with little help. This speed helps you fill big orders and grow your business. Manual machines are slower and best for small batches. You might only make a few hundred capsules daily, depending on your speed. If you want to make more capsules and keep them all the same, automatic capsule filling machines are best.
If you need to fill big orders or save time, automatic machines help you do it faster.
Let’s look at the costs so you can pick what fits your budget:
Cost Type | Automatic Capsule Filling Machines | Manual Capsule Filling Machines |
|---|---|---|
Initial Investment | High upfront cost for equipment and setup | Lower upfront cost |
Ongoing Operational Costs | Includes maintenance, repairs, training, and spare parts | Lower ongoing costs, less maintenance |
Automatic softgel encapsulation machines cost more at first. You pay for better technology and faster work. Over time, you save money because you need fewer workers. Manual machines cost less to buy, but you spend more on workers and time for each batch. Think about your future plans before you choose.
You may wonder which machine is easier to use. Manual capsule filling machines are simple. You can learn to use them quickly, and you do not need much training. This makes them good for small teams or new businesses. Automatic machines use advanced controls and need more training. We offer free technical training and support, so you and your team can learn the process. Once you know how, automatic machines are easy to run and manage.
If you want your business to grow, scalability is important. Automatic softgel encapsulation machines are made for growth. You can make more capsules without changing your setup. These machines adjust for different capsule sizes and formulas. This helps you keep up with demand as your business gets bigger.
Manual machines are great when you need flexibility for small batches or custom products. They are perfect for research and testing new ideas. You can switch between formulas quickly. Here’s a quick look:
Feature | Manual Softgel Encapsulation Machines | Automatic Capsule Filling Machines |
|---|---|---|
Production Flexibility | Great for small runs and new products | Best for mass production |
Role in R&D | Essential for testing and development | Not usually used for early R&D |
Space Requirement | Minimal | Needs more space for setup |
Maintenance keeps your machines working well. Manual machines cost less to maintain each year, usually between $200 and $500. Automatic machines need more care, with yearly costs from $1,200 to $3,000 or more. They have more complex parts and technology, so you need expert help.
Feature | Manual Filling Machine | Fully Automatic Filling Machine |
|---|---|---|
Maintenance Cost Annually | $200 - $500 | $1,200 - $3,000+ |
We know support matters. At Beijing Sinagel Technology Development Co., Ltd., we offer fast after-sales service, spare parts, and technical help. If you have a problem, we respond quickly—often within hours. Our team helps you keep your capsule filling machines working well, so you can focus on your business.
You want every batch of capsules to be high quality. Automatic capsule filling machines give you accurate and precise dosing. This means every capsule has the same amount inside, which is important for medicine and supplements. These machines also help you meet strict standards for hardness and drug release.
Manual machines let you watch each step, so you can spot problems early. However, the quality can change from batch to batch because it depends on the operator. Automatic machines keep things consistent, so your customers get the same product every time.
Automatic machines ensure accurate and precise dosing.
Consistent hardness testing keeps capsules strong and reliable.
Manual machines offer flexibility but may have more variation in quality.
If you want to deliver the best capsules every time, automatic machines help you reach that goal.
Ready to choose the right machine? We at Beijing Sinagel Technology Development Co., Ltd. can help you find the best solution for your needs. Our team offers expert advice, technical support, and custom options to fit your business.
If you have a small business, picking a softgel encapsulation machine can be hard. You want to spend your money wisely and reach your goals. Here are some things to think about:
Automation levels: Pick if you want a manual, semi-automatic, or automatic machine.
Production volume: Decide how many capsules you need each day.
Maintenance needs: See if the machine is easy to clean and fix.
Compliance with industry standards: Make sure it follows GMP and FDA rules.
Manufacturer reputation: Choose a company known for good machines and support.
Manual machines are good for small batches and custom capsules. You get to control each step yourself. If you want to make more later, look at semi-automatic machines.
If you need to make lots of capsules, automatic machines are best. They help you save time and money. Here’s why automatic machines work well for big jobs:
Advantage | Description |
|---|---|
Reductions in time and labor investment | Automatic machines do most work, so you need fewer workers. |
Accelerated delivery and reduced time-to-market | You can send capsules to customers faster. |
Mass-production capabilities | You can make thousands of capsules every hour. |
Standardized doses | Each capsule has the same amount inside, meeting FDA rules. |
Regulatory compliance | Machines help you follow all the right rules. |
A complete solution | They fit into your whole production line easily. |
Lower costs for medications at the point of purchase | Savings can help keep prices steady for your customers. |
Compatibility with highly specialized materials | You can use special ingredients without worry. |
Your budget is important. Manual machines cost less at first, but you spend more time making capsules. Automatic machines cost more at the start, but you save on workers and make more capsules. Think about what is best for your business now and later.
More people want softgel capsules every year. If you want your business to grow, you need a machine that can keep up. New machines help you make capsules faster and better. As more people need medicine and supplements, the right machine helps you fill orders and stay ahead.
Not sure which machine is right for you? We at Beijing Sinagel Technology Development Co., Ltd. can help you pick the best one. Our team gives expert advice and custom choices for every part of your business.
Picking between automatic and manual softgel encapsulation machines affects your business. Here are some things to keep in mind:
Automatic machines help you work faster and better.
They make sure you follow important rules and keep doses the same.
Smart features like AI are great for making lots of capsules.
Manual machines are good for small batches or trying new ideas.
Think about what you want, how much money you have, and if you plan to grow. If you need help, contact Beijing Sinagel Technology Development Co., Ltd. for advice and special solutions.
Fully automatic encapsulators work faster and need less help from you. Semi-automatic encapsulators need you to do some steps by hand. If you want to make more capsules with less work, automatic machines save you time.
Manual machines can make soft gel capsules. You do each step yourself and can make small batches. Manual machines are good for testing new formulas or making custom capsules.
First, think about how many capsules you want each day. If you need thousands, automatic machines are best. For small batches or research, manual or semi-automatic encapsulators work well. We can help you pick the right machine for your needs.
We give fast help after you buy your machine. You get technical support and spare parts for your equipment. If you have problems, our team answers quickly. We help with training and maintenance so your machines work well.
Most machines let you switch between capsule types. Automatic machines let you change settings for different sizes and formulas. This helps you make different capsules without buying new equipment.
