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The Intelligent Gelatin Melting System + CIP is an integrated, automated solution specifically tailored for the gluing and batching process of softgel production lines. With the growing demand for automation in modern softgel manufacturing, this system is developed to reduce manual labor intensity, improve the stability of gluing and batching quality, and minimize material pollution caused by manual operations. It organically integrates multiple core processes—including hot water heating circulation, gelatin liquid preparation and weighing, gelatin melting and stirring, vacuum bubble removal, and CIP automatic cleaning—into a single integrated system. The melted gelatin liquid and prepared material liquid can be automatically transported to the gelatin box and feeding hopper of the softgel machine through dedicated pipelines, achieving full automation of glue and material feeding. The one-button CIP cleaning function on the touch screen eliminates the need for manual tank and pipeline cleaning, greatly improving production efficiency and ensuring compliance with pharmaceutical hygiene standards. This system is a key piece of equipment for pharmaceutical enterprises to achieve intelligent and standardized softgel production.
The Intelligent Gelatin Melting System + CIP integrates hot water heating circulation, gelatin preparation, melting and stirring, vacuum bubble removal, and CIP cleaning into a single unit—eliminating the need for separate equipment for each process. This integrated design not only saves valuable production space but also reduces process connection costs and the risk of material leakage and pollution during process conversion. It streamlines the entire gluing and batching process, improving overall production efficiency.
The built-in CIP automatic cleaning system supports one-button operation via the touch screen, enabling thorough cleaning of the gluing tank, gluing pipeline, batching tank, and batching pipeline without manual disassembly. This ensures strict production hygiene and full compliance with GMP standards—critical for pharmaceutical and health food production. The cleaning process is fully automated, with adjustable cleaning time and pressure to adapt to different levels of tank and pipeline contamination, ensuring cleaning efficiency and effect.
The melted gelatin and prepared materials are automatically transported to the softgel machine through closed pipelines— a key feature that distinguishes the Intelligent Gelatin Melting System + CIP from traditional equipment. This closed-loop conveying avoids manual contact and material contamination, while ensuring consistent feeding speed and proportion to stabilize product quality. Equipped with a flow meter and pressure sensor, the conveying system monitors the conveying status in real time, alerting operators to abnormalities and ensuring stable production.
The built-invacuum bubble removal process effectively eliminates air bubbles in the gelatin liquid— a common cause of softgel shell defects. By removing over 95% of air bubbles, it prevents pinholes, uneven thickness, and other defects in softgel shells, significantly improving the qualification rate of final products. The vacuum degree is adjustable to meet the bubble removal requirements of different gelatin concentrations, ensuring optimal results for various softgel formulas.
The Intelligent Gelatin Melting System + CIP is mainly applied in the gluing and batching link of softgel production lines in the pharmaceutical industry. It is suitable for the preparation and melting of various types of gelatin used in softgel shells, including bovine gelatin, porcine gelatin, and plant-based gelatin alternatives. This ensures the safety, stability, and compliance of pharmaceutical softgel products, meeting the strict quality standards of the global pharmaceutical industry.
With its high hygiene standards and automated design, the Intelligent Gelatin Melting System + CIP can be seamlessly integrated with different models of softgel machines, achieving automated and continuous softgel production. In addition to pharmaceutical and health food production, it can also be used in the preparation of gelatin solutions in other fields with high hygiene requirements, such as food processing and cosmetic manufacturing, expanding its application scope and practical value.
Parameter | Specification |
System Type | Integrated Gelatin Melting + CIP Cleaning |
Gelatin Melting Tank Capacity | 500 L |
Heating Temperature Range | 50℃ - 80℃ |
Stirring Speed | 30 - 100 r/min (stepless adjustable) |
Vacuum Degree for Bubble Removal | -0.06 to -0.09 MPa |
CIP Cleaning Pressure | 0.3 - 0.6 MPa |
If you want to learn more detailed information about the Intelligent Gelatin Melting System + CIP, such as product pricing, customization options, installation guidance, or after-sales service, please contact our sales team through the following channels. We are dedicated to providing you with professional support and tailored solutions.
We will provide you with a comprehensive solution that perfectly matches your softgel production line, ensuring smooth equipment commissioning and stable operation. Our after-sales team provides global technical support, responding to your questions and solving equipment issues in a timely manner—protecting your production progress and investment interests in the Intelligent Gelatin Melting System + CIP.
Yes. Our professional technical team will conduct on-site measurements and customization according to your existing equipment layout. The Intelligent Gelatin Melting System + CIP can be seamlessly connected with most softgel machines on the market, without the need for major modifications to your original production line—saving time and investment costs.
A complete CIP automatic cleaning cycle takes approximately 30-45 minutes, depending on the actual pollution degree of the tanks and pipelines. The entire cleaning process is fully automated, requiring no manual supervision—greatly saving labor costs and improving cleaning efficiency while ensuring cleaning quality.
Definitely. Through the system’s intelligent control interface, you can freely set the ratio of gelatin and water. The Intelligent Gelatin Melting System + CIP will automatically complete weighing and mixing, preparing gelatin solutions of different concentrations to meet the formula requirements of various softgel shells—enhancing production flexibility.
The Intelligent Gelatin Melting System + CIP is an integrated, automated solution specifically tailored for the gluing and batching process of softgel production lines. With the growing demand for automation in modern softgel manufacturing, this system is developed to reduce manual labor intensity, improve the stability of gluing and batching quality, and minimize material pollution caused by manual operations. It organically integrates multiple core processes—including hot water heating circulation, gelatin liquid preparation and weighing, gelatin melting and stirring, vacuum bubble removal, and CIP automatic cleaning—into a single integrated system. The melted gelatin liquid and prepared material liquid can be automatically transported to the gelatin box and feeding hopper of the softgel machine through dedicated pipelines, achieving full automation of glue and material feeding. The one-button CIP cleaning function on the touch screen eliminates the need for manual tank and pipeline cleaning, greatly improving production efficiency and ensuring compliance with pharmaceutical hygiene standards. This system is a key piece of equipment for pharmaceutical enterprises to achieve intelligent and standardized softgel production.
The Intelligent Gelatin Melting System + CIP integrates hot water heating circulation, gelatin preparation, melting and stirring, vacuum bubble removal, and CIP cleaning into a single unit—eliminating the need for separate equipment for each process. This integrated design not only saves valuable production space but also reduces process connection costs and the risk of material leakage and pollution during process conversion. It streamlines the entire gluing and batching process, improving overall production efficiency.
The built-in CIP automatic cleaning system supports one-button operation via the touch screen, enabling thorough cleaning of the gluing tank, gluing pipeline, batching tank, and batching pipeline without manual disassembly. This ensures strict production hygiene and full compliance with GMP standards—critical for pharmaceutical and health food production. The cleaning process is fully automated, with adjustable cleaning time and pressure to adapt to different levels of tank and pipeline contamination, ensuring cleaning efficiency and effect.
The melted gelatin and prepared materials are automatically transported to the softgel machine through closed pipelines— a key feature that distinguishes the Intelligent Gelatin Melting System + CIP from traditional equipment. This closed-loop conveying avoids manual contact and material contamination, while ensuring consistent feeding speed and proportion to stabilize product quality. Equipped with a flow meter and pressure sensor, the conveying system monitors the conveying status in real time, alerting operators to abnormalities and ensuring stable production.
The built-invacuum bubble removal process effectively eliminates air bubbles in the gelatin liquid— a common cause of softgel shell defects. By removing over 95% of air bubbles, it prevents pinholes, uneven thickness, and other defects in softgel shells, significantly improving the qualification rate of final products. The vacuum degree is adjustable to meet the bubble removal requirements of different gelatin concentrations, ensuring optimal results for various softgel formulas.
The Intelligent Gelatin Melting System + CIP is mainly applied in the gluing and batching link of softgel production lines in the pharmaceutical industry. It is suitable for the preparation and melting of various types of gelatin used in softgel shells, including bovine gelatin, porcine gelatin, and plant-based gelatin alternatives. This ensures the safety, stability, and compliance of pharmaceutical softgel products, meeting the strict quality standards of the global pharmaceutical industry.
With its high hygiene standards and automated design, the Intelligent Gelatin Melting System + CIP can be seamlessly integrated with different models of softgel machines, achieving automated and continuous softgel production. In addition to pharmaceutical and health food production, it can also be used in the preparation of gelatin solutions in other fields with high hygiene requirements, such as food processing and cosmetic manufacturing, expanding its application scope and practical value.
Parameter | Specification |
System Type | Integrated Gelatin Melting + CIP Cleaning |
Gelatin Melting Tank Capacity | 500 L |
Heating Temperature Range | 50℃ - 80℃ |
Stirring Speed | 30 - 100 r/min (stepless adjustable) |
Vacuum Degree for Bubble Removal | -0.06 to -0.09 MPa |
CIP Cleaning Pressure | 0.3 - 0.6 MPa |
If you want to learn more detailed information about the Intelligent Gelatin Melting System + CIP, such as product pricing, customization options, installation guidance, or after-sales service, please contact our sales team through the following channels. We are dedicated to providing you with professional support and tailored solutions.
We will provide you with a comprehensive solution that perfectly matches your softgel production line, ensuring smooth equipment commissioning and stable operation. Our after-sales team provides global technical support, responding to your questions and solving equipment issues in a timely manner—protecting your production progress and investment interests in the Intelligent Gelatin Melting System + CIP.
Yes. Our professional technical team will conduct on-site measurements and customization according to your existing equipment layout. The Intelligent Gelatin Melting System + CIP can be seamlessly connected with most softgel machines on the market, without the need for major modifications to your original production line—saving time and investment costs.
A complete CIP automatic cleaning cycle takes approximately 30-45 minutes, depending on the actual pollution degree of the tanks and pipelines. The entire cleaning process is fully automated, requiring no manual supervision—greatly saving labor costs and improving cleaning efficiency while ensuring cleaning quality.
Definitely. Through the system’s intelligent control interface, you can freely set the ratio of gelatin and water. The Intelligent Gelatin Melting System + CIP will automatically complete weighing and mixing, preparing gelatin solutions of different concentrations to meet the formula requirements of various softgel shells—enhancing production flexibility.
