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English 
The CIP Of Intelligent Gelatin Melting System is a fully automated integrated equipment for gelatin melting and in-situ cleaning, independently developed for modern pharmaceutical, health food and food production enterprises.
The system integrates PLC intelligent control technology, automatic batching, precise heating, vacuum stirring and CIP in-situ cleaning functions, realizing the unmanned automatic operation of the entire gelatin melting process from raw material feeding (gelatin powder, glycerin, purified water) to finished gelatin solution output. It has a powerful intelligent formula management module, which can store multiple sets of process parameters and realize one-click formula calling, perfectly adapting to the multi-variety and small-batch production demand of enterprises. The system’s closed production process avoids manual contact with materials, ensuring the hygiene and stability of gelatin solution quality, and its energy-saving and modular design greatly improves production efficiency and reduces operation and maintenance costs for enterprises.
Adopts industrial-grade PLC controller and 10-inch touch screen operation interface, which can set and store process parameters such as feeding ratio, heating temperature and stirring speed, realizing one-click start and unmanned operation of the whole production process.
Equipped with electronic weighing sensors with ±0.5% precision and automatic feeding pipelines, it can accurately control the ratio of gelatin powder, glycerin and purified water, avoiding material waste and quality deviation caused by manual batching.
The built-in CIP cleaning system can realize automatic cleaning of the tank body, pipelines and stirring parts by using purified water and alkaline cleaning agent, without disassembly, meeting GMP cleaning standards and saving a lot of cleaning time and labor costs.
Real-time monitoring and automatic adjustment of heating temperature (4090℃), stirring speed (0100r/min) and vacuum degree (-0.05~-0.09MPa) to ensure the uniform viscosity and stable quality of the gelatin solution after melting.
All functional modules (batching, heating, stirring, cleaning) are independently designed, which can be flexibly expanded according to the enterprise’s production capacity upgrade; key components are standardized and easy to replace, reducing the equipment downtime rate.
As the core equipment of pharmaceutical softgel production lines, it provides high-quality gelatin solution for capsule shells of prescription drugs, over-the-counter drugs and nutritional supplements (e.g., fish oil, Coenzyme Q10 softgels).
Applicable to the gelatin melting process of health food softgels such as collagen, bird’s nest and probiotic softgels, meeting the high hygiene and quality requirements of health food production.
Suitable for the preparation of gelatin raw materials for gummy candies, marshmallows, jelly and other gelatin-based foods, realizing the standardized and automatic production of food-grade gelatin.
Can be used for the melting and mixing of gelatin-based cosmetic raw materials (e.g., gelatin facial masks, skin care gel), with closed production to ensure the purity of raw materials and avoid contamination.
Item | Specification |
Core Model | SGL-CIP-GMS Series |
Control System | Industrial PLC + 10-inch Touch Screen |
Automation Level | Full Automatic (Unmanned on-duty optional) |
Batching Weighing Accuracy | ±0.5% |
Melting Temperature Range | 40 ~ 90℃ (±0.5℃ precision) |
Stirring Speed Range | 0 ~ 100r/min (Stepless speed regulation) |
CIP Cleaning Medium | Purified Water + Food/Pharm Grade Alkaline Cleaner |
Batch Production Capacity | 50L ~ 500L (Customizable) |
Power Supply | 380V/50Hz Three-phase AC |
Raw Material Compatibility | Gelatin Powder, Glycerin, Purified Water |
Communication Interface | RS485 (Support MES system connection) |
We can customize the batch production capacity of the system according to your enterprise’s daily output (from laboratory small batch to industrial large batch), and optimize the equipment layout according to your workshop space.
Our R&D team can design a complete gelatin melting production line solution for you, including the matching of the system with vacuum condensed water tanks, gelatin storage tanks and other equipment, to realize the full-process automation of gelatin processing.
You can visit our official website [https://www.sinagel.com] to view the detailed product video and parameter manual, or contact our sales team for a one-to-one quotation; the quotation includes equipment, installation, commissioning and one-year free warranty.
We provide on-site or online free operation and maintenance training for your operators, including system operation, formula setting, daily maintenance and fault troubleshooting, to ensure that your staff can master the operation skills quickly.
The standard version of the system can store up to 50 sets of independent production formulas, and the storage capacity can be expanded to 100 sets according to the enterprise’s needs, which is suitable for multi-specification product production.
Yes, the system is equipped with a standard RS485 industrial communication interface, which can realize seamless connection with the enterprise’s MES system, realizing real-time monitoring of production data, data traceability and remote operation.
It is recommended to perform a full CIP cleaning after each batch of gelatin melting production; a deep cleaning can be performed once a week according to the production intensity, and the system can set automatic cleaning timing to realize intelligent cleaning.
The system integrates PLC intelligent control technology, automatic batching, precise heating, vacuum stirring and CIP in-situ cleaning functions, realizing the unmanned automatic operation of the entire gelatin melting process from raw material feeding (gelatin powder, glycerin, purified water) to finished gelatin solution output. It has a powerful intelligent formula management module, which can store multiple sets of process parameters and realize one-click formula calling, perfectly adapting to the multi-variety and small-batch production demand of enterprises. The system’s closed production process avoids manual contact with materials, ensuring the hygiene and stability of gelatin solution quality, and its energy-saving and modular design greatly improves production efficiency and reduces operation and maintenance costs for enterprises.
Adopts industrial-grade PLC controller and 10-inch touch screen operation interface, which can set and store process parameters such as feeding ratio, heating temperature and stirring speed, realizing one-click start and unmanned operation of the whole production process.
Equipped with electronic weighing sensors with ±0.5% precision and automatic feeding pipelines, it can accurately control the ratio of gelatin powder, glycerin and purified water, avoiding material waste and quality deviation caused by manual batching.
The built-in CIP cleaning system can realize automatic cleaning of the tank body, pipelines and stirring parts by using purified water and alkaline cleaning agent, without disassembly, meeting GMP cleaning standards and saving a lot of cleaning time and labor costs.
Real-time monitoring and automatic adjustment of heating temperature (4090℃), stirring speed (0100r/min) and vacuum degree (-0.05~-0.09MPa) to ensure the uniform viscosity and stable quality of the gelatin solution after melting.
All functional modules (batching, heating, stirring, cleaning) are independently designed, which can be flexibly expanded according to the enterprise’s production capacity upgrade; key components are standardized and easy to replace, reducing the equipment downtime rate.
As the core equipment of pharmaceutical softgel production lines, it provides high-quality gelatin solution for capsule shells of prescription drugs, over-the-counter drugs and nutritional supplements (e.g., fish oil, Coenzyme Q10 softgels).
Applicable to the gelatin melting process of health food softgels such as collagen, bird’s nest and probiotic softgels, meeting the high hygiene and quality requirements of health food production.
Suitable for the preparation of gelatin raw materials for gummy candies, marshmallows, jelly and other gelatin-based foods, realizing the standardized and automatic production of food-grade gelatin.
Can be used for the melting and mixing of gelatin-based cosmetic raw materials (e.g., gelatin facial masks, skin care gel), with closed production to ensure the purity of raw materials and avoid contamination.
Item | Specification |
Core Model | SGL-CIP-GMS Series |
Control System | Industrial PLC + 10-inch Touch Screen |
Automation Level | Full Automatic (Unmanned on-duty optional) |
Batching Weighing Accuracy | ±0.5% |
Melting Temperature Range | 40 ~ 90℃ (±0.5℃ precision) |
Stirring Speed Range | 0 ~ 100r/min (Stepless speed regulation) |
CIP Cleaning Medium | Purified Water + Food/Pharm Grade Alkaline Cleaner |
Batch Production Capacity | 50L ~ 500L (Customizable) |
Power Supply | 380V/50Hz Three-phase AC |
Raw Material Compatibility | Gelatin Powder, Glycerin, Purified Water |
Communication Interface | RS485 (Support MES system connection) |
We can customize the batch production capacity of the system according to your enterprise’s daily output (from laboratory small batch to industrial large batch), and optimize the equipment layout according to your workshop space.
Our R&D team can design a complete gelatin melting production line solution for you, including the matching of the system with vacuum condensed water tanks, gelatin storage tanks and other equipment, to realize the full-process automation of gelatin processing.
You can visit our official website [https://www.sinagel.com] to view the detailed product video and parameter manual, or contact our sales team for a one-to-one quotation; the quotation includes equipment, installation, commissioning and one-year free warranty.
We provide on-site or online free operation and maintenance training for your operators, including system operation, formula setting, daily maintenance and fault troubleshooting, to ensure that your staff can master the operation skills quickly.
The standard version of the system can store up to 50 sets of independent production formulas, and the storage capacity can be expanded to 100 sets according to the enterprise’s needs, which is suitable for multi-specification product production.
Yes, the system is equipped with a standard RS485 industrial communication interface, which can realize seamless connection with the enterprise’s MES system, realizing real-time monitoring of production data, data traceability and remote operation.
It is recommended to perform a full CIP cleaning after each batch of gelatin melting production; a deep cleaning can be performed once a week according to the production intensity, and the system can set automatic cleaning timing to realize intelligent cleaning.
