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English 
Type YWJ250-II
The YWJ250-II intelligent soft capsule machine is an industrial-grade encapsulation equipment designed for continuous production scenarios. It supports the forming and filling of soft capsules with oil-based and suspension contents, and is suitable for use in pharmaceutical manufacturing, health supplement production, and food processing facilities. The equipment integrates precision forming, quantitative filling, and automated control functions to support stable operation in high-volume production environments. This model adopts a modular structural design, which can be adapted to different production scales and product specifications, meeting the diversified needs of commercial procurement.
The production performance of encapsulation equipment directly affects the output efficiency and product qualification rate of the entire production line. The YWJ250-II model is optimized for high-speed production scenarios, with corresponding design adjustments in forming speed and filling accuracy.
The equipment is equipped with a precision rolling die system that supports continuous forming operation at adjustable speeds. The rotating speed of the rolling die ranges from 0-5 RPM with frequency control, and the common operating speed is 3-4 RPM. Under the rolling die speed of 4 RPM, the equipment achieves an output of 120,960 pills per hour for 8# OV capsules, and 58,800 pills per hour for 20# OB capsules. This output level can match the production demand of medium and large-scale soft capsule production lines, reducing the bottleneck of the encapsulation process. The forming rhythm of the rolling die is synchronized with the feeding system, which ensures the matching of forming and filling actions during high-speed operation and reduces the waste of gelatin and contents caused by action mismatch.
The rolling die of the equipment is manufactured with precision machining technology, which ensures consistent capsule size in each forming cycle. The structural design of the rolling die also ensures uniform capsule wall thickness, reducing the difference in dissolution and appearance between individual capsules. For filling control, the equipment adopts a plunger-type feeding structure with 20 plungers, and the feeding amount of a single plunger can be adjusted continuously within 0-2 ml. The loading accuracy reaches ±1.5% for oil-based contents and ±2.5% for suspension contents. This precision level can meet the dosage control requirements of pharmaceutical and health supplement products, reduce the deviation of content loading, and lower the defective rate of finished products.
In addition to core production performance, the structural design of the equipment directly affects the operating cost, maintenance difficulty, and production flexibility of industrial clients. The YWJ250-II model has been optimized in terms of mold replacement, material selection, and system compatibility.
The rolling die adopts a quick-change design, which allows operators to complete the disassembly and replacement of the mold in a short time when producing capsules of different specifications. This design reduces the downtime caused by product specification switching, improves the overall equipment effectiveness, and is suitable for production scenarios with multiple product SKUs and small-batch diversified production. The mold positioning structure adopts a standardized interface, which reduces the debugging work after mold replacement and shortens the production recovery time.
The main components and product-contact parts of the equipment are made of stainless steel, which improves the corrosion resistance of the equipment and prolongs the service life of core components. The stainless steel structure also meets the cleaning requirements of pharmaceutical and food production scenarios, supporting regular washing and disinfection operations. The structural design of the rolling die simplifies the daily maintenance process, and the daily cleaning and routine maintenance can be completed by on-site operators, reducing the dependence on professional maintenance personnel and lowering the long-term operation and maintenance cost.
The whole machine adopts a control mode of PLC combined with touch screen, which allows operators to set and adjust production parameters on the touch interface, and displays real-time operating data of the equipment. The control system is compatible with mainstream automatic production line systems, and can be seamlessly integrated with upstream and downstream equipment such as gelatin melting machines, conveying systems, and drying equipment to realize automated production of soft capsules. This compatibility supports the intelligent transformation of existing production lines, and does not require large-scale adjustment of the original production layout.
Item | Parameter |
|---|---|
1. Size of rolling mould (mm) | 1150×250 |
2. Rotating speed of rolling mould | 0-5 RPM (Frequency control), Common rotating speed 3-4 RPM |
3. Feeding amount of single plunger | 0-2 ml (Continuous adjustment is available) |
4. Plunger numbers | 20 pieces |
5. Loading accuracy | ±1.5% (Oil), ±2.5% (Suspension) |
6. Output (8# OV, 4 RPM rolling mould speed) | 120,960 pills/hour |
7. Output (20# OB, 4 RPM rolling mould speed) | 58,800 pills/hour |
8. Power of whole machine | 12kW |
9. Weight of whole machine | 1500kg |
10. Overall dimensions (L×W×H, mm) | 2040×960×1900 |
11. Shaping and drying machine | 8 rotary caging |
12. Control mode | PLC + Touch Screen |
The YWJ250-II soft capsule machine can be applied to a variety of industrial production scenarios. In the pharmaceutical industry, it can be used for the production of soft capsule preparations such as vitamin supplements, traditional Chinese medicine oil agents, and chemical medicine soft capsules, meeting the dosage control and production hygiene requirements of pharmaceutical products. In the health supplement industry, it supports the production of fish oil, lecithin, propolis and other soft capsule products, adapting to the production demand of multi-specification and multi-batch products. In the food processing industry, it can be used for the production of functional food soft capsules such as plant extract oil and nutritional oil. The equipment can also be matched with different types of contents according to production needs, including pure oil, suspension and paste materials within the viscosity adaptation range.
This equipment can produce soft capsules of different shapes and specifications by replacing corresponding rolling molds. It supports common capsule models such as 8# OV and 20# OB, and can also be adapted to custom-shaped molds according to product design requirements.
The control system of the equipment supports docking with mainstream automatic production line control systems, and can be seamlessly connected with upstream gelatin processing equipment and downstream drying, sorting and packaging equipment to realize fully automated production of soft capsules.
All parts in contact with capsule contents and gelatin are made of stainless steel, which meets the hygiene requirements of pharmaceutical and food production, and supports regular cleaning and disinfection operations.
The YWJ250-II intelligent soft capsule machine provides stable encapsulation solutions for industrial clients engaged in soft capsule production. With adjustable production speed, controllable filling accuracy and flexible mold replacement design, it can adapt to different production scales and product requirements. For enterprises planning to build new production lines or upgrade existing encapsulation equipment, this model can match the production demand of medium and large output while controlling operation and maintenance costs.
