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Smart Automatic Soft Capsule Encapsulator Machine

Beijing Sinagel Technology Development Co., Ltd. manufactures Automatic Intelligent Soft Capsule Encapsulators in China. We supply finished softgel equipment with servo control, PLC HMI, and precision tooling systems. We handle OEM custom orders and deliver compliant, efficient encapsulation solutions. Share your process needs to start today!
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  • YWJ250-II


Product Overview


Beijing Sinagel Technology Development Co., Ltd. is a professional softgel encapsulation machine manufacturer specializing in the R&D and production of the Automatic Intelligent Soft Capsule Encapsulator Machine YWJ250-II. This high-performance equipment is engineered for the pharmaceutical, nutraceutical, and beauty industries, realizing automated integration of dosing, forming, sealing, and product handoff. Adopting PLC HMI control and servo control technology, it ensures stable and precise production while meeting strict GMP compliance requirements. The machine supports real-time fill volume adjustment via the touchscreen and features quick-change modular tooling for flexible switching between oval and oblong capsule formats. It is compatible with complete softgel production lines including drying and inspection stations, and offers OEM, custom, and wholesale options to cater to diverse customer process needs. With balanced power consumption and easy maintenance, it minimizes downtime and maximizes production efficiency for long-term continuous runs.


Smart Automatic Soft Capsule Encapsulator Machine


Key Features


Precision Fill Control

Equipped with a multi-plunger pump system, the machine achieves exceptional fill accuracy of ±0.5% for oil-based materials and ±1.5% for suspensions. Operators can adjust the single plunger fill volume (0–2 ml) in real time on the touchscreen, which effectively reduces material waste and rework rates. The precise dosing performance fully meets GMP standards, ensuring consistent product quality.


Quick-Change Modular Tooling

The modular design enables fast replacement of die rolls and format parts without special tools. It supports seamless switching between common oval and oblong capsule sizes, minimizing production stops during format changes. This feature ensures steady output and enhances the adaptability of the softgel production line.


End-to-End Automation

The machine realizes automated workflow from capsule forming, filling, and sealing to handoff to downstream drying or packaging equipment. This fully automated process significantly reduces labor costs and shortens production cycle times, making it an ideal choice for OEM softgel production line setups.


Energy-Saving & Easy Maintenance

With an energy-saving design, the total power consumption is controlled at 12 kW, achieving balanced energy use during long runs. The frame and product contact parts are designed for sanitary needs, allowing direct and convenient cleaning. Routine maintenance is simplified, which further lowers equipment downtime.


Applications


The Automatic Intelligent Soft Capsule Encapsulator Machine is widely used in multiple industries with customizable solutions for different materials and capsule types:

Pharmaceutical Industry: Production of medicinal softgels such as antibiotic capsules and herbal extract capsules, with precise dosing to ensure drug efficacy consistency.

Nutraceutical Industry: Manufacturing of health supplement softgels including fish oil, vitamin, and probiotic capsules, supporting both oil-based and suspension fill materials.

Beauty & Cosmetic Industry: Production of cosmetic capsules like facial essence and hair care oil capsules, meeting the high hygiene and precision requirements of cosmetic products.

Special Capsule Production: Compatible with gelatin and plant-based vegetarian capsule shells, supporting dense paste fills with customized tooling and recipes provided by the manufacturer.


Technical Specifications


Die Roll Size (mm)

Φ150 × 250

Die Roll Speed

0–5 RPM, VFD control, typical 3.5–4.5 RPM

Single Plunger Fill Volume

0–2 ml, continuously adjustable

Number of Plungers

20

Fill Accuracy

±0.5% (oil‑based), ±1.5% (suspension)

Output (at 4 RPM)

8#OV: 120,960 capsules/hour; 20#OB: 58,800 capsules/hour

Total Power

12 kW

Machine Weight

1,500 kg

Dimensions (L × W × H, mm)

2040 × 960 × 1900

Control

PLC with touchscreen

Automation

Automated forming to packaging workflow

Stability

Long‑run reliability and product consistency

Technology

PLC control and HMI operation for easy monitoring and tuning

Modular Design

Fast tooling change and line adjustment for different sizes and shapes

Precision Control

Accurate dosing to support GMP requirements

Energy Efficiency

Energy‑saving design to lower consumption

Maintenance

Easy cleaning and simple daily service


FAQs


Can this machine handle vegetarian capsule shells and dense paste fills?

Yes. As professional gelatin encapsulation equipment, it is compatible with both gelatin and plant-based vegetarian shells. It can accurately dose oils, suspensions, and dense pastes, with customized tooling and recipes provided according to your specific formulations.


How to integrate this machine with existing softgel production lines?

The machine can be seamlessly connected with upstream melters and downstream dryers, inspection, and packaging equipment. Its control system supports linkage for unified start/stop and alarm notification. For OEM projects, we provide detailed layout design, utility configuration, and on-site commissioning services.


What are the cleaning and format changeover requirements?

Product contact areas are designed for easy access, and in-place cleaning programs are available to reduce downtime. Format changeover can be completed without special tools, which ensures steady output for high-speed softgel production.


Does the machine meet regulatory and quality requirements?

Yes. We provide complete supporting documents including operation manuals, test reports, and material certificates. We also offer GMP guidance, operator training, and site acceptance assistance, along with traceable parts lists and maintenance plans.


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ABOUT US

Was established in January 4, 1998, set research and development, production, sales and service in one, specializing in soft capsule equipment for 27 years.

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