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YWJ250-II
Manufactured by Beijing Sinagel Technology Development Co., Ltd., the YWJ250-II softgel machine represents a fully automatic encapsulation platform developed with over 15 years of softgel production engineering experience. This equipment is engineered for continuous soft capsule production across pharmaceutical, nutraceutical, and cosmetic manufacturing operations. The machine integrates gelatin ribbon forming, material dosing, capsule sealing, and initial shaping into a single synchronized production line, reducing manual handling requirements between process stages.
Model YWJ250-II is equipped with 20 plunger rods. Under standard operating conditions, its maximum production capacity can reach 115,000 capsules per hour. This machine can produce soft capsules of mainstream OV or OB specifications available on the market, and the filling volume of a single plunger rod is adjustable from 80 mg to 1000 mg. The water bath injection system can control the gelatin temperature within ±0.1°C. Compared with older machine models, gelatin consumption is reduced by approximately 14%, and the finished product yield is increased by 1.5% based on production verification data.
All product contact surfaces are fabricated from 304 stainless steel, meeting GMP requirements for pharmaceutical manufacturing equipment. The machine frame uses heavy-gauge stainless steel construction with rounded corners and continuous welds to facilitate cleaning and sanitization. External panels feature a brushed finish with sealed access doors, preventing cross-contamination during production runs. The equipment base includes lockable casters and adjustable leveling feet for stable installation in production facilities.
The encapsulation system maintains fill weight accuracy within ±2% for consistent dosing across production batches. The dual cooling system combines water cooling and air cooling to maintain gelatin ribbon temperature within specified parameters, preventing gelatin condensation in high temperature and humidity production environments. The spreader box design ensures uniform gelatin film thickness across the entire ribbon width, reducing shell weight variation between individual capsules.
The machine requires a 380V three-phase power supply with dedicated circuit protection. Compressed air should be dry, filtered, and maintained at 0.6-0.8 MPa with a flow rate of 0.3 m³/minute. Chilled water supply at 10-15°C is required for the die roll cooling circuit, with a minimum flow rate of 10 L/minute. The installation area should provide 1 meter clearance around all sides for maintenance access and operation.
The machine uses a PLC control system with a 10-inch color touchscreen HMI for operation. Production parameters including fill volume, die roll speed, gelatin temperature, and cooling temperature are adjustable through the interface. The system stores up to 50 production recipes, enabling quick changeover between different capsule formulations. Real-time production data including output count, running speed, and fault alarms are displayed on the main screen, with fault diagnosis functions to reduce troubleshooting time.
The automatic gelatin ribbon forming system uses precision-machined spreader boxes to produce continuous gelatin films of consistent thickness. The injection pump assembly uses ceramic plungers for wear resistance and dosing accuracy. The die roll assembly features quick-release mounting, allowing die changes within 30 minutes without specialized tools. The automatic capsule discharge system transfers formed capsules to the drying system via a food-grade conveyor belt, with adjustable speed to match downstream drying capacity.
The electrical cabinet meets IP54 protection standards, with overload protection and emergency stop circuits installed at all operator stations. Safety interlocks stop machine operation if access doors are opened during production. All electrical components carry CE certification, with documentation available for regulatory inspection. The machine design supports IQ/OQ/PQ validation protocols required for pharmaceutical production facilities.
The YWJ250-II is suitable for production of prescription and OTC softgel products including vitamin supplements, fish oil capsules, and liquid-filled pharmaceutical formulations. The GMP-compliant construction supports production for regulated markets, with material traceability documentation available for all product contact components.
For health supplement manufacturers, the machine handles various fill materials including plant extracts, oil-based formulations, and suspension products. The recipe storage function supports multi-product production schedules common in contract manufacturing operations.
The equipment supports production of cosmetic capsules including bath oil beads, serum capsules, and specialty personal care products. The adjustable fill volume range accommodates both small sample sizes and full-size cosmetic capsules.
Each machine includes on-site installation and commissioning by Sinagel technical engineers. Training covers machine operation, routine maintenance, die changeover procedures, and basic troubleshooting for production staff. Installation typically requires 3-5 working days, with additional time for production validation if required.
Standard warranty covers 12 months from commissioning date, with extended warranty options available. Spare parts kits including common wear items are shipped with each machine, with additional parts available for express delivery worldwide. Remote technical support is provided via video call for operational issues, with on-site service available for complex technical problems.
Under standard operating conditions with oval 10 minim capsules, the machine produces 70,000-115,000 capsules per hour depending on capsule size and formulation characteristics. Actual production rates may vary based on gelatin viscosity, fill material properties, and environmental conditions in the production facility.
The standard machine supports capsule sizes from 20 minims to 160 minims with corresponding die rolls. Custom die rolls can be manufactured for special capsule shapes and sizes outside this range, including oblong, round, and specialty shape capsules.
Each machine includes operation manual, maintenance manual, electrical schematics, material certificates for product contact parts, and CE certification documentation. IQ/OQ documentation templates are available upon request to support facility validation requirements.
Standard production lead time is 45-60 working days from receipt of deposit and order confirmation. Delivery time may be adjusted for custom configurations or special voltage requirements. Shipping arrangements can be made by Sinagel or through the customer's designated freight forwarder.
