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English 
HJG-II
As a key device for soft capsule production and gelatin-based product manufacturing, this equipment adopts advanced water bath heating technology and intelligent control system to realize uniform and stable heating of gelatin, effectively avoiding local overheating problems that are easy to occur in traditional melting equipment, thus ensuring the high quality and consistency of the final gelatin products. With its optimized structural design and energy-saving performance, the HJG-II Gelatin Melting Tank has become an ideal choice for enterprises pursuing efficient and low-consumption production, and can meet the strict production standards of various industries for gelatin processing.
The core heating part of the equipment adopts a water bath heating system, which transfers heat to the gelatin solution through circulating hot water. This heating method ensures that the heat is evenly distributed in every corner of the tank body, avoiding the local overheating of gelatin caused by direct heating. It can effectively prevent the gelatin from denaturation and quality degradation, and maintain the good viscosity and uniformity of the gelatin solution.
Equipped with a high-precision intelligent temperature control system, the HJG-II Gelatin Melting Tank can accurately control the heating process and keep the temperature of the gelatin solution constant within the set range. The system is matched with professional instruments such as temperature sensors and thermometers, which can monitor the temperature changes in the tank in real time and adjust the heating power in time, ensuring the stability of the gelatin melting process and improving the repeatability of product quality.
The equipment adopts an optimized heat exchange structure design, which greatly improves the heating efficiency while minimizing energy loss. Compared with traditional melting tanks, the HJG-II Gelatin Melting Tank can shorten the gelatin melting time by 20%-30% and reduce energy consumption by about 15%, realizing the goal of energy-saving and emission-reduction in production and reducing the operation cost of enterprises.
The operation interface of the equipment is designed to be simple and intuitive, without complex operation steps. Operators can quickly master the operation methods after simple training, including setting heating temperature, starting and stopping the equipment, etc. The integrated control panel is clear at a glance, which reduces the probability of misoperation and improves the production efficiency.
The structural design of the HJG-II Gelatin Melting Tank fully considers the convenience of daily maintenance. Key components such as sealing rings, heating pipes and valves are standardized and modularized, which are easy to disassemble, clean and replace. The tank body is made of food-grade stainless steel, which is smooth and easy to clean, and can effectively prevent the accumulation of gelatin residues and bacterial breeding, meeting the hygiene requirements of food and pharmaceutical industries.
The HJG-II Gelatin Melting Tank has a wide range of applications in industries that require gelatin processing, mainly including the following fields:
Pharmaceutical Industry: It is used for the preparation of gelatin solutions in the production of soft capsules, such as medicinal soft capsules for health care products and drugs. The stable temperature control ensures the medicinal effect and safety of the capsules.
Food Industry: It is applied to the production of gelatin-based foods, including jelly, marshmallows, gummy candies and other products, providing high-quality gelatin solutions to ensure the taste and texture of the foods.
Cosmetics Industry: It can be used for the preparation of gelatin-containing cosmetics, such as facial masks and skin care products, giving play to the moisturizing and film-forming properties of gelatin.
Item | Specification |
Model | HJG-II |
Capacity Range | 300L - 1000L |
Heating Method | Water bath heating system |
Temperature Control Range | 0 - 100℃ |
Temperature Control Precision | ±1℃ |
Material | Inner tank: 304 stainless steel; Outer shell: Carbon steel with anti-corrosion coating |
Motor Power | 3KW/1.5KW (dual power for stirring and heating) |
Stirring Speed | 25 - 35 RPM (adjustable) |
Accessories | Vacuum gauge, pressure gauge, temperature gauge, food-grade sealing ring, Dg38 stainless steel thermal insulation ball valve |
Overall Height | Determined by capacity (600mm for 300L; 750mm for 400 - 1000L) |
The equipment is equipped with an intelligent temperature control system with a temperature control precision of ±1℃, which can ensure the stability of the gelatin solution temperature and meet the high-standard production requirements of pharmaceutical and food industries.
The service life of standard components such as the water bath heating pipe and sealing ring is about 1 - 2 years under normal use and maintenance. The stainless steel tank body has a service life of more than 5 years. We provide original replacement parts to ensure the long-term stable operation of the equipment.
Yes, we support customized services for the HJG-II Gelatin Melting Tank, including adjusting the tank capacity, optimizing the heating power and adding special accessories according to the actual production needs of customers.
