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Waterbath-Heated Gelatin Dissolving Unit

The gelatinizing tank is the key equipment for gelatin preparation in the production of soft capsules.
Equipment reducers are X series cycloid pin wheel reducers.
The total height is from the discharge valve port to the top of the reducer.
The height of the support foot seat to the discharge valve port is 300 liters for 600mm: 400 liters -1000 liters for 750mm.
Equipment equipped with vacuum gauge, pressure gauge, temperature gauge, sealing ring (edible non-toxic rubber ring).
The outlet is equipped with Dg38 special stainless steel heat preservation ball valve.
Availability:
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  • HJG-III


Product Overview


The HJG-II Gelatin Melting Tank is a high-performance industrial equipment specially designed for the uniform melting and constant temperature preservation of gelatin solutions. Adopting advanced water bath heating technology, this melt tank effectively avoids local overheating problems that are common in traditional heating equipment. It ensures the stability and high quality of gelatin solutions during the production process. As a core device in gelatin processing lines, the HJG-II Gelatin Melting Tank is widely recognized for its intelligent control, energy-saving performance and easy operation. It is an ideal choice for enterprises engaged in food, pharmaceutical and cosmetic industries that require precise gelatin processing.


Waterbath-Heated Gelatin Dissolving Unit


Key Features


Uniform Water Bath Heating

The equipment adopts a circulating water bath heating system to realizeuniform heating of the inner tank. The heat is transmitted evenly to every corner of the gelatin solution. It prevents the degradation of gelatin caused by local high temperature and ensures the consistent viscosity and quality of the final product.


Intelligent Precise Temperature Control

Equipped with a professional intelligent temperature control system, the HJG-II Gelatin Melting Tank can achieve precise temperature regulation within the range of 20–80℃. The system supports real-time temperature monitoring and automatic adjustment. It maintains a constant temperature environment for the gelatin solution, reducing manual intervention and operational errors.


High Efficiency and Energy Saving Design

The optimized heat exchange structure of the melt tank improves heating efficiency by 25% compared with similar products. The high-quality thermal insulation layer reduces heat loss during the operation process. It realizes energy-saving production and lowers the long-term operation cost of enterprises.


Easy Operation and Maintenance

The equipment is designed with a simple and intuitive operation interface. Operators can master the operation skills without complicated training. Key components such as the inner tank and heating pipe are designed for easy disassembly. They facilitate easy maintenance and daily cleaning, which complies with the hygiene standards of food and pharmaceutical industries.


Applications


The HJG-II Gelatin Melting Tank is suitable for various scenarios that require gelatin melting and constant temperature treatment, covering multiple industries:

Food Industry: Melting gelatin for the production of candies, jelly, marshmallows and other food. It ensures the taste and texture stability of products.

Pharmaceutical Industry: Preparing gelatin solutions for capsule shells and drug coatings. It meets the strict quality and hygiene requirements of pharmaceutical production.

Cosmetic Industry: Mixing gelatin with other ingredients to produce masks, creams and other products. It maintains the activity of effective components.


Technical Specifications


Volume (L)
Inner dia. (mm)
Outer dia. (mm)
Height (mm)
Weight (kg)
Motor (kW)
Rotate speed (Rpm)
300L
Φ800
Φ1000
1500
350kg
1.5KW
48 Rpm
400L
Φ900
Φ1000
1700
450kg
2.2KW
48 Rpm
450L
Φ800
Φ1100
1800
500kg
2.2KW
48 Rpm
500L
Φ900
Φ1100
1750
600kg
4KW
50 Rpm
600L
Φ900
Φ1100
1900
650kg
5.5KW
50 Rpm
800L
Φ1000
Φ1200
2000
750kg
5.5KW
50 Rpm
1000L
Φ1100
Φ1300
2150
950kg
7.5KW
39 Rpm
1200L
Φ1200
Φ1400
2150
1050kg
7.5KW
39 Rpm
1500L
Φ1200
Φ1400
2420
1150kg
11KW
39 Rpm


FAQs


What is the temperature control precision of the HJG-II Gelatin Melting Tank?

The equipment has a temperature control precision of ±0.5℃, which can fully meet the requirements of high-precision gelatin processing in food and pharmaceutical industries.


Can the capacity of the melt tank be customized?

Yes, we support customized services for different capacities according to the actual production needs of customers, such as 300L, 800L and 1000L.


How to maintain the equipment daily?

After each use, clean the inner tank with clean water to avoid residual gelatin. Regularly check the heating system and temperature control components. Replace the damaged parts in time to extend the service life of the equipment.


Waterbath Gelatin Dissolving Unit

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Was established in January 4, 1998, set research and development, production, sales and service in one, specializing in soft capsule equipment for 27 years.

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